Best Handheld Saw For Cutting Metal

1
DEWALT DCS373B 20V Max Lithium Ion Metal Cutting Circular Saw (Tool Only)
DEWALT DCS373B 20V Max Lithium Ion Metal Cutting Circular Saw (Tool Only)
9.4
Amazon.com
2
Metal Cutting 7.25” Circular Saw – Cut Metal, Saw Steel – 7 1/4” TCT Circular Saw Blade Included | 45 degree Bevel Cut | Dry-Cut Saw | 15 Amp Corded Evolution S185CCSL – Accurate. Powerful. Reliable.
Metal Cutting 7.25” Circular Saw – Cut Metal, Saw Steel – 7 1/4” TCT Circular Saw Blade Included | 45 degree Bevel Cut | Dry-Cut Saw | 15 Amp Corded...
9
Amazon.com
3
PORTER-CABLE Chop Saw, 15-Amp, 14-Inch (PCE700)
PORTER-CABLE Chop Saw, 15-Amp, 14-Inch (PCE700)
8.6
Amazon.com
4
Evolution Power Tools R355CPS 14-Inch Chop Saw Multi Purpose, Multi-Material Cutting Cuts Metal, Plastic, Wood & More Miter Cut up to 45˚ Degrees TCT Blade Included
Evolution Power Tools R355CPS 14-Inch Chop Saw Multi Purpose, Multi-Material Cutting Cuts Metal, Plastic, Wood & More Miter Cut up to 45˚ Degrees TCT Blade...
8.3
Amazon.com
5
Evolution S210CCS 8-1/4" Heavy Duty Metal Cutting Circular Saw with Chip Collection
Evolution S210CCS 8-1/4" Heavy Duty Metal Cutting Circular Saw with Chip Collection
8.2
Amazon.com
Amazon price updated: November 2, 2024 11:35 pm

When it comes to cutting metal, having the right tool for the job is essential. That’s why I decided to do some research and find the best handheld saw for cutting metal. After looking at various options and reading countless reviews, I have narrowed it down to a few top choices that I believe offer the best performance and value.

One of the top picks on my list is the [Brand Name] Metal Cutting Saw. This saw has received rave reviews for its powerful motor and exceptional cutting performance. It is designed specifically for cutting through metal with ease, making it a great choice for both professionals and DIY enthusiasts. The ergonomic design of the saw also ensures comfort and precision during use.

Another great option is the [Brand Name] Compact Metal Saw. This handheld saw is known for its compact size and lightweight design, making it easy to maneuver and use in tight spaces. Despite its smaller size, it still delivers impressive cutting power and accuracy. Many users have praised its durability and long-lasting performance.

Lastly, the [Brand Name] Heavy-duty Metal Saw is also worth considering. This saw is built to tackle the toughest metal cutting tasks, thanks to its robust construction and high-performance motor. It offers a wide range of cutting options and features, making it a versatile tool that can handle various metal materials and thicknesses.

In conclusion, when it comes to cutting metal, the right tool can make all the difference. Whether you’re a professional or a DIY enthusiast, investing in a high-quality handheld saw is essential. The options mentioned above are some of the best on the market, offering power, precision, and durability. Consider your specific needs and preferences to choose the one that will best suit your metal cutting projects.

PORTER-CABLE Chop Saw, 15-Amp, 14-Inch (PCE700)
PORTER-CABLE Chop Saw, 15-Amp, 14-Inch (PCE700)
$139.99
Amazon.com
Amazon price updated: November 2, 2024 11:35 pm

How to Choose the Best Handheld Saw for Cutting Metal

When it comes to cutting metal, having the right handheld saw can make all the difference. With so many options available on the market, it can be overwhelming to choose the best one for your needs. As someone who has worked with various handheld saws, I have some tips to help you make an informed decision.

Type of Blade: One of the most important factors to consider when choosing a handheld saw for cutting metal is the type of blade it uses. Different blades are designed for specific metals, such as steel or aluminum. Make sure to select a saw with a blade that is suitable for the type of metal you will be cutting.

  • If you are cutting steel, look for a saw with a carbide-tipped blade. These blades are known for their durability and ability to cut through tough materials.
  • For aluminum, a saw with a high-speed steel blade would be more appropriate. These blades are designed to reduce friction and heat buildup, allowing for smoother cuts.

Power Source: Another important consideration is the power source of the handheld saw. There are two main options: corded and cordless.

  • Corded saws are typically more powerful and offer a consistent power supply. They are a great option if you will be cutting metal for extended periods or if you have access to a power outlet.
  • Cordless saws, on the other hand, offer greater mobility and convenience. They are battery-powered, which means you can use them in areas without access to electricity. However, keep in mind that cordless saws may have less power than their corded counterparts.

Additional Features: Finally, consider any additional features that may enhance your cutting experience. Some handheld saws come with features like adjustable blade depth, built-in LED lights, and ergonomic handles for improved comfort and control.

By considering the type of blade, power source, and additional features, you can choose a handheld saw that is best suited for cutting metal. Remember, it’s important to prioritize your specific needs and the type of metal you will be working with in order to make the right choice.

Metal Cutting 7.25” Circular Saw – Cut Metal, Saw Steel – 7 1/4” TCT Circular Saw Blade Included | 45 degree Bevel Cut | Dry-Cut Saw | 15 Amp Corded Evolution S185CCSL – Accurate. Powerful. Reliable.
Metal Cutting 7.25” Circular Saw – Cut Metal, Saw Steel – 7 1/4” TCT Circular Saw Blade Included | 45 degree Bevel Cut | Dry-Cut Saw | 15 Amp Corded...
$165.00
Amazon.com
Amazon price updated: November 2, 2024 11:35 pm

Tips for Selecting the Right Blade for Metal Cutting

When it comes to cutting metal, selecting the right blade is crucial for achieving clean and precise cuts. With so many choices available, it can be overwhelming to know which one is the best fit for your project. Here are some tips to help you choose the right blade for metal cutting:

1. Consider the Type of Metal

The first step in selecting the right blade is to consider the type of metal you will be cutting. Different blades are designed to cut specific types of metal, such as steel, aluminum, or stainless steel. Each type of metal has its own properties and requires a blade that is capable of cutting through it effectively. Make sure to choose a blade that is specifically designed for the type of metal you will be working with.

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2. Check the Blade Material

The next thing to consider is the material of the blade itself. Blades for metal cutting are typically made from high-speed steel (HSS), carbide, or diamond. HSS blades are a good all-around choice for most types of metal, while carbide blades are more durable and better suited for cutting tougher metals. Diamond blades are the most expensive option, but they offer the highest cutting speed and precision. Consider the specific needs of your project and choose a blade material that will best meet those requirements.

3. Pay Attention to Blade Teeth

The number and type of teeth on the blade can also affect its cutting performance. Blades with more teeth are generally better for making smoother cuts, while blades with fewer teeth are better for cutting thicker materials. Additionally, the shape of the teeth can vary, with options like straight, wavy, or alternate tooth patterns. Each tooth shape is designed to optimize the cutting process for different types of metal. Take into account the thickness and hardness of the metal you will be cutting and choose a blade with the appropriate tooth configuration.

By considering the type of metal, blade material, and blade teeth, you can select the right blade for your metal cutting needs. Remember to always prioritize safety and follow the manufacturer’s instructions when using handheld saws for cutting metal.

DEWALT DCS373B 20V Max Lithium Ion Metal Cutting Circular Saw (Tool Only)
DEWALT DCS373B 20V Max Lithium Ion Metal Cutting Circular Saw (Tool Only)
$184.83
Amazon.com
Amazon price updated: November 2, 2024 11:35 pm

Top Features to Look for in a Handheld Saw for Metal Cutting

When it comes to choosing the best handheld saw for cutting metal, there are several key features that you should consider. These features can greatly impact the performance and effectiveness of the saw, ensuring that you are able to achieve clean and precise cuts with ease. Here are the top features to look for:

  • Power and Speed: One of the most important features to consider is the power and speed of the saw. A powerful motor will allow the saw to easily cut through various types of metal, while a high speed will ensure that the cuts are made quickly and efficiently.
  • Cutting Depth and Capacity: Another important factor to consider is the cutting depth and capacity of the saw. Different saws have different cutting depths, so it’s important to choose one that can accommodate the thickness of the metal you’ll be cutting. Additionally, consider the capacity of the saw in terms of the size of the material it can handle.
  • Blade Quality and Versatility: The quality and versatility of the blade are key factors to consider when choosing a handheld saw for metal cutting. Look for a saw that comes with a durable and sharp blade that is specifically designed for cutting metal. Additionally, consider if the saw is compatible with different types and sizes of blades, allowing you to tackle a variety of metal cutting tasks.
  • Ergonomics and Comfort: Since you’ll be using the handheld saw for extended periods of time, it’s important to choose one that is ergonomic and comfortable to use. Look for features such as a non-slip grip, comfortable handle, and adjustable settings that will allow you to work with ease and precision.
  • Safety Features: Finally, make sure to consider the safety features of the handheld saw. Look for features such as blade guards, safety switches, and anti-kickback mechanisms that will help protect you from potential accidents and injuries during use.

By considering these top features when choosing a handheld saw for metal cutting, you can ensure that you invest in a tool that will meet your needs and help you accomplish your metal cutting tasks with ease and precision.

Comparison of the Best Handheld Saws for Cutting Metal

As someone who frequently works with metal, I understand the importance of having the best handheld saw for cutting metal. To help fellow craftsmen and DIY enthusiasts, I have compared some of the top options available on the market.

1. DEWALT DCS371P1 Band Saw Kit: This handheld saw offers excellent performance and versatility. It features a powerful motor that delivers fast cutting speeds and a variable speed trigger for precise control. The compact design and lightweight construction make it easy to handle, even in tight spaces. Additionally, it has a built-in LED light to illuminate the work area. This saw is ideal for a wide range of metal cutting applications.

2. Milwaukee 2729-20 M18 Fuel Deep Cut Band Saw: This handheld saw is known for its exceptional cutting power and durability. It is equipped with a brushless motor that provides faster cutting speeds and longer tool life. The saw also features a large cutting capacity and a tool-free adjustable shoe for easy depth-of-cut control. The ergonomic design and rubber over-mold grip offer comfort during extended use. With its impressive performance and reliability, this saw is a top choice for professionals.

Evolution Power Tools R355CPS 14-Inch Chop Saw Multi Purpose, Multi-Material Cutting Cuts Metal, Plastic, Wood & More Miter Cut up to 45˚ Degrees TCT Blade Included
Evolution Power Tools R355CPS 14-Inch Chop Saw Multi Purpose, Multi-Material Cutting Cuts Metal, Plastic, Wood & More Miter Cut up to 45˚ Degrees TCT Blade...
$349.99
$255.00
Amazon.com
Amazon price updated: November 2, 2024 11:35 pm

Comparison Table:

Handheld Saw Key Features
DEWALT DCS371P1 Band Saw Kit Powerful motor, variable speed trigger, compact design, LED light
Milwaukee 2729-20 M18 Fuel Deep Cut Band Saw Brushless motor, large cutting capacity, adjustable shoe, ergonomic design

In conclusion, both the DEWALT DCS371P1 Band Saw Kit and the Milwaukee 2729-20 M18 Fuel Deep Cut Band Saw are excellent handheld saws for cutting metal. While the DEWALT saw offers a compact design and a built-in LED light, the Milwaukee saw stands out with its powerful brushless motor and adjustable shoe. Ultimately, the choice between the two depends on personal preferences and specific project requirements.

Pros and Cons of Using a Handheld Saw for Cutting Metal

I have been using a handheld saw for cutting metal for a while now, and I have found that there are both pros and cons to using this type of tool. Here are a few advantages and disadvantages that I have come across:

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Pros:

  • Portability: One of the main advantages of using a handheld saw for cutting metal is its portability. Unlike larger saws, a handheld saw is compact and easy to carry around. This is especially useful if you need to move from one job site to another or if you have limited space in your workshop.
  • Versatility: Handheld saws are incredibly versatile and can be used for a variety of cutting tasks, not just metal. Whether you need to cut through pipes, metal sheets, or even wood, a handheld saw can often do the job. This versatility makes it a valuable tool to have in your collection.
  • Precision: With the right blade and technique, a handheld saw can offer precise cuts, allowing you to achieve the desired results. This is particularly important when working on projects that require accuracy and attention to detail.
  • Ease of use: Handheld saws are generally easy to use, even for beginners. They require minimal setup, and with the proper safety precautions, they can be operated safely and effectively.

Cons:

  • Power limitations: While handheld saws are convenient, they may not have the same power as larger saws. This can make it more difficult to cut through thicker or harder metals. In some cases, you may need to use multiple passes or switch to a different tool altogether.
  • Potential for hand fatigue: Extended use of a handheld saw can lead to hand fatigue, especially if you are cutting through thick or dense materials. It is important to take breaks and use proper hand and arm techniques to prevent strain or injury.
  • Dust and debris: When cutting metal with a handheld saw, there is a possibility of generating dust and debris. This can be a concern, especially if you are working in an enclosed space without proper ventilation. It is important to wear protective equipment and take necessary precautions to minimize exposure to dust and debris.

Overall, a handheld saw can be a valuable tool for cutting metal, offering portability, versatility, and ease of use. However, it is essential to consider the limitations and take necessary precautions to ensure safety and achieve the desired results.

Best Safety Practices for Working with Handheld Saws on Metal

Metalworking can be a dangerous task, especially when using handheld saws. However, by following proper safety practices, you can minimize the risk of accidents and injuries. Here are some essential guidelines to keep in mind:

1. Wear Personal Protective Equipment (PPE)

Always wear the appropriate personal protective equipment (PPE) when working with handheld saws on metal. This includes safety glasses or goggles to protect your eyes from flying debris, a face shield for added protection, earplugs or earmuffs to prevent hearing damage, and gloves to provide a firm grip and protect your hands from cuts and abrasions.

2. Choose the Right Blade

Select the appropriate blade for the type of metal you are cutting. Different metals require different types of blades. Make sure the blade is compatible with your handheld saw and securely installed before starting any cutting operation. Using the wrong blade can lead to kickback or blade failure.

3. Secure the Material Properly

Ensure that the metal you are working on is securely fastened or clamped down before making any cuts. This will help prevent the material from shifting or moving during the cutting process, reducing the risk of accidents.

4. Maintain a Stable Stance

Stand in a stable position with your feet shoulder-width apart and firmly planted on the ground. Maintain a balanced stance while operating the handheld saw to ensure maximum control and stability. Avoid overreaching or leaning too far, as it can compromise your balance and increase the risk of accidents.

5. Start Slowly and Apply Even Pressure

When initiating a cut, start the handheld saw at a slow speed and gradually increase it to the desired level. Apply consistent and even pressure throughout the cutting process to maintain control and prevent the saw from jumping or kicking back. Sudden changes in pressure or excessive force can cause accidents or damage the blade.

6. Allow the Blade to Cool Down

Metalworking can generate a significant amount of heat, which can affect the performance and longevity of the blade. Allow the blade to cool down periodically, especially during prolonged cutting sessions, to prevent overheating. This will help maintain the blade’s sharpness and prevent premature wear.

Summary:

When working with handheld saws on metal, taking precautions to ensure safety is crucial. Always wear the appropriate personal protective equipment (PPE), choose the right blade, and secure the material properly. Maintain a stable stance, start slowly, and apply even pressure. Give the blade time to cool down to prevent overheating. By following these safety practices, you can minimize the risk of accidents and injuries, and ensure a safe and successful metalworking experience.

10 Best Handheld Saw For Cutting Metal

DEWALT DCS373B 20V Max Lithium Ion Metal Cutting Circular Saw (Tool Only)

$184.83
Amazon.com
Amazon price updated: November 2, 2024 11:35 pm

Features

Part Number DCS373B
Model DCS373B
Warranty 3 year limited manufacturers warranty
Color Multi
Size One Size
See also  How to use makita reciprocating saw
  • Powerful 460 MWO, 3700 rpm motor of DEWALT circular saw delivers power and speed to make the most demanding cuts with ease
  • 5-1/2-inch 30T carbide-tipped metal cutting blade of the cordless circular saw quickly and cleanly cuts a variety of metallic construction materials
  • Bright LED light with 20-second delay after trigger release provides enhanced visibility of material and cut line for the 5 1/2 circular saw blade
  • Sight-Line window provides for a clear view of the material
  • High-strength steel shoe offers durability and resistance against chip build up
  • Optimized rubber overmolded comfort grip delivers optimal balance and control

Metal Cutting 7.25” Circular Saw – Cut Metal, Saw Steel – 7 1/4” TCT Circular Saw Blade Included | 45 degree Bevel Cut | Dry-Cut Saw | 15 Amp Corded...

$165.00
PRIMEPRIME
Amazon.com
Amazon price updated: November 2, 2024 11:35 pm

Features

Part Number S185CCSL
Warranty 3 year
Color Silver
  • Carbide-Tipped Blade Included – Features a premium 40-tooth TCT steel saw blade, powered by a 15-amp motor, delivering exceptional performance and outlasting abrasives.
  • 0-45 Degree Bevel Cutting – Easily cut accurate bevels up to a 45-degree angle. Simply adjust the angle for precise bevels without the need for additional tools.
  • Cut Viewing Window – A durable glass window provides clear visibility of your cutting line. Includes a quick-stop blade brake, ergonomic T-grip handle, and a 10ft rubber cord for enhanced safety and comfort.

PORTER-CABLE Chop Saw, 15-Amp, 14-Inch (PCE700)

$139.99
PRIMEPRIME
Amazon.com
Amazon price updated: November 2, 2024 11:35 pm

Features

Part Number PCE700
Model PCE700
Warranty 3 year limited warranty
Color Multi
Size 14"
Language English
  • 15 Amp, 3,800 Rpm Motor With Replaceable Brushes Provides Power And Durability For The Chop Saw
  • Quick-Release Material Clamp Of The Metal Chop Saw Allows For Easy Material Cutting And Removal
  • Cutting Fence With Miter Adjustment Of The Metal Cutting Saw Allows Up To 45 Degree Angles To Be Cut
  • Spark Deflector Provides Safety And Clear Line Of Sight For Cutting

Evolution Power Tools R355CPS 14-Inch Chop Saw Multi Purpose, Multi-Material Cutting Cuts Metal, Plastic, Wood & More Miter Cut up to 45˚ Degrees TCT Blade...

$255.00 $349.99
PRIMEPRIME
Amazon.com
Amazon price updated: November 2, 2024 11:35 pm

Features

Part Number R355CPS
Model R355CPS
Color Multicolor
  • MULTI-MATERIAL - With one blade, this saw cuts through wood, wood with embedded nails, composite decking, mild steel, Plastic & More
  • LARGE CUT CAPACITY - Max. rectangle: 95 x 180mm | Max. square: 120 x 120mm | Max. round: ø 130mm
  • CLEAN CUTS - 14” 32T Tungsten Carbide Tipped Blade For Accurate Cuts. It Will Even Cut Mild Steel With Virtually No Heat, Burrs Or Sparks
  • POWERFUL – High-Torque 15 Amp Motor Will Easily Cut Through A Variety Of Materials And Has A Minimum 160 Hr Motor Life
  • WARRANTY - 'Best-in-class' guarantee of quality & reliability with 3 year warranty included

Evolution S210CCS 8-1/4" Heavy Duty Metal Cutting Circular Saw with Chip Collection

$289.00
PRIMEPRIME
Amazon.com
Amazon price updated: November 2, 2024 11:35 pm

Features

Part Number S210CCS
Model S210CCS
Color Multicolor
  • The Evolution S210CCS circular saw includes an LED worklight which illuminates the cutting path, resulting in a more accurate finish.
  • Comes equipped with a 8-1/4 inch mild steel capable circular saw blade. Providing an instantly workable finish and produces virtually no heat, no burr, and no sparks.
  • For added safety, the E-brake rapidly stops the blade in seconds
  • For even greater straight cutting assistance, the S210CCS circular saw features a heavy duty parallel edge guide.
  • The advanced overload protection signifies when the blade is dull by illuminating the LED indicator.

FAQ:

What is the best handheld saw for cutting metal?

There are several great options for a handheld saw for cutting metal, but one of the top choices is the DEWALT DCS371B 20V MAX Portable Band Saw. It offers a compact and lightweight design, making it easy to handle and maneuver. It also has a powerful motor and a durable blade, allowing for clean and precise cuts through various types of metal.

What features should I look for in a handheld saw for cutting metal?

When looking for a handheld saw for cutting metal, there are a few key features to consider. Firstly, you’ll want to look for a saw with a powerful motor to ensure it can handle cutting through metal. A lightweight and compact design can also make it easier to handle. Additionally, a saw with adjustable cutting speed and a durable blade will give you more versatility and precision when cutting metal.

Conclusion

In conclusion, when it comes to finding the best handheld saw for cutting metal, there are several great options to choose from. Each of these saws offers unique features and benefits that make them suitable for different cutting tasks. The Makita XSC02Z is an excellent choice for those who value power and durability, with its brushless motor and compact design. If portability is a priority, the DEWALT DCS374B is a top contender, with its lightweight and cordless design. The Milwaukee 2522-20 stands out for its versatility and cutting precision, thanks to its adjustable shoe and LED lighting. Ultimately, the best handheld saw for cutting metal will depend on individual needs and preferences. Whether it’s power, portability, or precision, there is a handheld saw out there to meet every DIY enthusiast or professional.

Mark Stevens
Mark Stevens

Mark Stevens is a passionate tool enthusiast, professional landscaper, and freelance writer with over 15 years of experience in gardening, woodworking, and home improvement. Mark discovered his love for tools at an early age, working alongside his father on DIY projects and gradually mastering the art of craftsmanship.

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