Having a reliable and organized tool box is essential for any handyman or DIY enthusiast. If you’re looking for a cost-effective and durable solution, consider making a tool box out of a 55 gallon drum. Not only will this project repurpose an old drum, but it will also provide you with a spacious and sturdy storage option for your tools.
To begin, you’ll need to gather the necessary materials. This includes a 55 gallon drum, a reciprocating saw, a drill, metal hinges, a latch, a padlock, and any additional hardware you may want to add. Make sure to clean the drum thoroughly to remove any residue or debris.
Next, decide on the design and layout of your tool box. You can choose to keep the drum intact or cut it in half horizontally to create two separate compartments. If you opt for the latter, use the reciprocating saw to carefully cut the drum, ensuring that the edges are smooth and free from sharp edges.
Once you have your desired design, it’s time to add the hinges and latch. Use the drill to create holes for the hinges on the back of the drum and secure them in place with screws. Attach the latch at the front to keep the tool box securely closed. For added security, consider installing a padlock to protect your tools.
Finally, personalize your tool box by adding any additional hardware or accessories. You can attach hooks or magnets to the inside of the drum to hang smaller tools or add dividers to create separate compartments. Don’t forget to paint or finish the exterior of the drum to protect it from rust and give it a polished look.
In conclusion, making a 55 gallon drum tool box is a practical and creative project that can provide you with a durable and spacious storage solution for your tools. By repurposing an old drum and adding some simple hardware, you can create a customized tool box that will keep your tools organized and easily accessible. So why not give it a try and enjoy the satisfaction of creating something functional with your own hands?
The First Steps
Before you start making your 55 gallon drum tool box, there are a few first steps that you need to take to ensure a successful project. First, make sure that you have all the necessary tools and materials. You will need a 55 gallon drum, a jigsaw, a drill, a screwdriver, hinges, a latch, and some bolts and nuts.
Once you have gathered all the necessary tools and materials, the next step is to clean the drum thoroughly. This is important because any dirt or residue can interfere with your ability to cut and drill the drum. Use soap and water to scrub the drum inside and out, and allow it to dry completely before proceeding.
After the drum is clean and dry, you can start marking and cutting the necessary openings. Decide where you want the doors and drawers to be, and mark those areas on the drum. Use a jigsaw to carefully cut along the marked lines. Take your time and make sure to follow the lines as accurately as possible.
Next, it’s time to add the doors and drawers.
You will need to attach hinges to the cut edges of the drum, allowing them to swing open and closed. Use a drill to make pilot holes for the screws, and then attach the hinges using a screwdriver. Make sure that the doors and drawers fit properly and open smoothly.
Finally, add a latch to keep the doors and drawers securely closed.
You can choose a latch that suits your style and needs. Make sure to position the latch correctly and attach it securely to the drum.
Once the doors, drawers, and latch are in place, your 55 gallon drum tool box is nearly complete. The next step is to add any additional finishing touches or customization that you desire. This could include painting the drum, adding labels or decals, or attaching additional storage compartments.
Determine the Tools Needed
Before you start making your 55 gallon drum tool box, you need to determine the tools you will need for the project. Having the right tools on hand will make the process much easier and ensure that you can complete the project effectively.
Here are some of the basic tools you will need:
- 55 Gallon Drum: Make sure you have a clean and empty drum that is free of any hazardous materials.
- Angle Grinder: This tool will be useful for cutting the drum into the desired shape and size.
- Drill: You will need a drill to make holes for the handles, as well as for any additional accessories you may want to add.
- Measuring Tape: Accurate measurements are vital for ensuring that the tool box is the right size and shape.
- Marker or Chalk: Use a marker or chalk to mark where you will be cutting and where you want to add handles or other accessories.
- Welder: If you plan on adding any hinges or additional reinforcements, you will need a welder to secure them in place.
- Safety Equipment: Don’t forget to wear safety goggles, gloves, and a dust mask to protect yourself during the cutting and welding process.
Having these tools readily available will help you complete the project smoothly and efficiently. Make sure to gather all the necessary tools before you start working on your 55 gallon drum tool box.
Measure and Mark the Drum
Before you begin making your 55-gallon drum tool box, you need to measure and mark the drum to ensure accurate cuts and placement of components.
Start by measuring the diameter of the drum. This will help you determine the dimensions for the various components of your tool box, such as the lid, dividers, and shelves. Use a tape measure to carefully measure all the way around the drum, and write down the measurement.
Next, measure the height of the drum. This measurement will determine the overall height of your tool box, as well as the height of any dividers or shelves you plan to include. Use a tape measure or ruler to measure from the bottom to the top of the drum, and write down the measurement.
Once you have these measurements, you can use them to mark the drum. Use a permanent marker or chalk to make your marks, as they will need to be clearly visible throughout the construction process.
Mark the cutting lines for any openings or access points you plan to include, such as a hinged lid or tool slots. Carefully measure and mark these lines according to your desired dimensions, using a straight edge or ruler to ensure straight lines.
Lastly, mark the locations for any handles, latches, or other hardware that you plan to install on the drum. Use a measuring tape or ruler to determine the exact placement of these components, and then mark their positions with a permanent marker or chalk.
By measuring and marking the drum accurately, you will ensure that your 55-gallon drum tool box is built to the correct specifications and functions properly once completed.
Cut an Opening
To create an opening in your 55-gallon drum tool box, you will need to use a power tool such as a reciprocating saw or angle grinder. Start by measuring the desired size for the opening on the side of the drum. Mark the measurements with a marker or chalk. Make sure your measurements are precise to ensure a perfect fit for your tools.
| Materials Needed: | Tools Needed: |
|---|---|
| – 55-gallon drum | – Reciprocating saw or angle grinder |
| – Marker or chalk | – Safety goggles |
| – Measuring tape | – Ear protection |
Once you have marked the measurements, put on your safety goggles and ear protection. This will protect you from any flying debris or loud noises that may occur during the cutting process. Next, use the power tool to carefully cut along the marked lines. Take your time and make sure to follow the lines precisely for a clean, accurate cut.
After cutting the opening, you may need to smooth out the edges using a file or sandpaper. This will ensure that there are no sharp edges that could potentially harm you or your tools. Once you have finished smoothing the edges, give the drum a thorough cleaning to remove any metal shavings or debris.
Your 55-gallon drum tool box is now ready to be filled with your tools and equipment. You can customize the interior by adding dividers or compartments to keep your tools organized. Enjoy the convenience and functionality of your new tool box!
Creating the Tool Box
Building a 55 gallon drum tool box is a fun and creative project that allows you to organize and store your tools in a unique and practical way. In this section, we will guide you through the steps to create your own tool box using a 55 gallon drum.
Materials Needed
Before starting the project, gather the following materials:
- A 55 gallon drum
- A jigsaw
- A drill
- Steel hinges
- Latches
- A padlock
- A handle
- Angle brackets
- Screws
- A measuring tape
- A pencil
- A file
Step-by-Step Instructions
- Start by cleaning the drum thoroughly, removing any dirt or debris.
- Measure and mark the desired height for the tool box on the drum.
- Using a jigsaw, cut around the drum at the marked height. Take your time to ensure a straight and even cut.
- File down any rough edges on the cut line to create a smooth surface.
- Measure and mark the locations for the hinges and latches on the drum.
- Drill holes for the hinges and latches at the marked locations.
- Attach the hinges and latches to the drum using screws and angle brackets.
- Test the functionality of the hinges and latches to ensure smooth opening and closing of the tool box.
- Install a handle on the top of the tool box for easy carrying.
- Finally, add a padlock to secure the tool box and protect your tools.
Once you have completed these steps, you will have your very own homemade 55 gallon drum tool box. Feel free to customize it further by adding dividers, shelves, or additional compartments to suit your specific tool storage needs.
Attach Hinges and Latches
Once you have prepared your 55-gallon drum for conversion into a tool box, the next step is to attach hinges and latches. These hardware components will allow you to open and close the drum easily, while also securing your tools inside.
Here is a step-by-step guide on how to attach hinges and latches to your 55-gallon drum tool box:
1. Choose the Right Hardware
Before starting the installation process, make sure you have purchased the right hinges and latches for your drum tool box. Consider the size and weight of your drum, as well as the type of tools you plan on storing inside. Pick hardware that is durable and can withstand the weight and stress.
2. Measure and Mark the Placement
Take precise measurements of where you want to install the hinges and latches on your drum. Mark these positions using a chalk or a marker, ensuring they are symmetrical. This step will help you achieve a clean and professional-looking installation.
3. Drill Pilot Holes
Using a drill, create pilot holes on the marked spots. Make sure the drill bit size matches the screws that will be used to secure the hinges and latches. Pilot holes will prevent the drum from splitting or cracking when you attach the hardware.
4. Attach the Hinges
Align the hinges with the pilot holes and screw them into place using a screwdriver or a drill. Ensure that the hinges are securely attached and allow the drum lid to open and close smoothly. Test the hinges to verify their functionality before proceeding further.
5. Install the Latches
Position the latches on the designated spots and insert screws through the latch holes into the pilot holes you drilled earlier. Tighten the screws to secure the latches firmly. Test the latches to ensure they securely hold the drum lid in place.
Congratulations! You have successfully attached hinges and latches to your 55-gallon drum tool box. With these hardware components in place, you can now enjoy easy access to your tools while keeping them safely stored inside the drum.
FAQ
What materials do I need to make a 55 gallon drum tool box?
You will need a 55 gallon drum, a reciprocating saw, a drill, a measuring tape, a marker, hinges, a latch, a handle, and any other tools and accessories you want to add to your tool box.
How do I prepare the 55 gallon drum for making a tool box?
To prepare the drum, start by cleaning it thoroughly to remove any dirt or debris. Then, using a reciprocating saw, cut off the top of the drum to create an opening. Smooth out any rough edges using sandpaper or a file.
What are some additional features I can add to my 55 gallon drum tool box?
You can add shelves or compartments inside the drum to organize your tools. You can also attach hooks or brackets on the exterior to hang smaller tools. Additionally, you can paint or decorate the tool box to give it a personal touch.
How can I make the tool box more portable?
To make the tool box portable, you can attach wheels to the bottom of the drum. This will allow you to easily move the tool box around your workspace or take it with you on the go. Make sure to choose sturdy wheels that can support the weight of the drum and your tools.
Are there any safety precautions I should take when making a 55 gallon drum tool box?
Yes, there are a few safety precautions you should follow. Wear protective gloves and safety glasses when handling tools and cutting the drum. Make sure to secure the drum properly before making any cuts. Additionally, be cautious of any sharp edges or burrs on the drum and smooth them out to prevent injuries.
