If you regularly use a pick axe, you know that the handle can become worn out and damaged over time. When this happens, it’s important to replace the handle to ensure the tool remains safe and effective. One popular option for replacing a pick axe handle is to use fibreglass, which provides strength and durability. In this guide, we will walk you through the steps of replacing a pick axe handle with fibreglass, so you can get back to digging with confidence.
Step 1: Remove the old handle
Before you can replace the handle, you need to remove the old one. Start by removing any screws or bolts that may be holding the handle in place. If there are no screws, you may need to use a hammer or mallet to gently tap the handle out of the axe head. Be careful not to damage the axe head.
Step 2: Prepare the fibreglass handle
Once the old handle is removed, it’s time to prepare the fibreglass handle. Start by measuring the length of the old handle, so you can cut the fibreglass handle to the correct size. Use a saw or a hacksaw to carefully cut the fibreglass handle to the desired length.
Step 3: Attach the fibreglass handle
Now it’s time to attach the fibreglass handle to the axe head. Apply a layer of epoxy adhesive to the end of the fibreglass handle, then gently tap it into the axe head. Make sure the handle is securely in place and aligned properly. Allow the epoxy to dry for the recommended amount of time before using the pick axe.
Replacing a pick axe handle with fibreglass is a relatively simple process that can extend the life of your tool. By following these steps, you can ensure that your pick axe is safe and efficient for your next digging project.
Choose a suitable fibreglass handle
When replacing the handle of your pick axe with a fibreglass one, it is important to choose a suitable handle that meets your specific needs. Here are some factors to consider when selecting a fibreglass handle:
Durability: Look for a handle that is made from high-quality fibreglass material that can withstand heavy use and impact. A durable handle will ensure that your pick axe can withstand tough conditions and last for a long time.
Size: Consider the length and width of the handle. The length should be suitable for your height and the type of work you will be doing with the pick axe. The width should provide a comfortable grip that allows you to have better control over the tool.
Weight: Fibreglass handles are available in different weights. It is important to choose a handle that is lightweight enough for you to handle comfortably, yet still provides enough strength and stability.
Grip: Look for a handle that has a non-slip grip surface, such as a textured or rubberized handle. This will help prevent the pick axe from slipping out of your hand while working, increasing both safety and efficiency.
Compatibility: Ensure that the fibreglass handle you choose is compatible with your pick axe head. Check the dimensions and specifications of both the handle and the head to ensure a proper fit.
Brand and quality: Consider purchasing a handle from a reputable brand known for producing durable and high-quality tools. This can provide you with peace of mind, knowing that the handle you choose has been manufactured to meet strict standards of quality.
By considering these factors and choosing a suitable fibreglass handle, you can ensure that your pick axe is equipped with a strong, durable, and comfortable handle that will enhance your work efficiency and safety.
What to consider when selecting the handle
When replacing the handle of a pickaxe with fibreglass, it is important to consider a few key factors. These factors can help ensure that you choose a handle that is not only strong and durable, but also comfortable to use.
Material
The first thing to consider is the material of the handle. Fibreglass is a popular choice due to its strength and resistance to wear and tear. However, there are other options available such as wood and steel. Each material has its own advantages and disadvantages, so it is important to choose one that suits your needs and preferences.
Size and weight
The size and weight of the handle are also important considerations. The handle should be long enough to provide good leverage, but not so long that it becomes unwieldy. Similarly, the handle should be lightweight enough so that it can be easily maneuvered, but not too light that it compromises its strength.
Ergonomics
Ergonomics play a crucial role in the selection of a handle. The handle should be designed in a way that provides a comfortable grip and minimizes strain on the hand and arm during use. Look for handles that have ergonomic features such as contoured grips or anti-slip surfaces.
Price
Finally, price is also an important factor to consider. While it is tempting to go for the cheapest option available, it is important to remember that durability and quality are crucial. Investing in a higher quality handle may cost more initially, but it will pay off in the long run with a longer lifespan and better performance.
| Factor | Consideration |
|---|---|
| Material | Select a handle made of fibreglass, wood, or steel based on your needs and preferences |
| Size and weight | Choose a handle that offers good leverage without being too long or heavy |
| Ergonomics | Look for handles with comfortable grips and ergonomic features |
| Price | Consider the long-term durability and quality of the handle rather than just the initial cost |
Remove the old handle
Before you can replace the pick axe handle with a new fibreglass one, you’ll need to remove the old handle. Follow these steps to safely remove the old handle:
- Secure the pick axe head by placing it in a vise or clamping it to a sturdy surface.
- Inspect the handle to identify any bolts, screws, or other fasteners holding it in place. Use the appropriate tools to remove these fasteners.
- Gently tap the handle with a hammer to loosen it from the pick axe head. Be careful not to damage the head during this process.
- Once the handle is loose, carefully pull it away from the head, applying gradual pressure if necessary.
- Clean any debris or adhesive residue from the pick axe head to ensure a smooth surface for attaching the new handle.
Now that you’ve successfully removed the old handle, you’re ready to proceed with replacing it with a new fibreglass handle.
Step-by-step guide to removing the old handle
Replacing a pick axe handle can be a straightforward process if you follow the right steps. Here is a step-by-step guide on how to remove the old handle:
1. Gather the necessary tools
Before you begin, make sure you have all the necessary tools at hand. You will need a hammer, a screwdriver or pry bar, and safety gloves.
2. Prepare the work area
Choose a clear and well-lit area to work on. Lay down a protective cloth or tarp to catch any debris or splinters that may come loose during the removal process.
3. Secure the pick axe head
Hold the pick axe head securely in place using a vice, or ask someone to hold it steady if a vice is not available. This will prevent any accidental movement during handle removal.
4. Loosen the wedge or rivets
Inspect the end of the handle that is connected to the pick axe head. Look for a wedge or rivets holding the handle in place. Use a hammer or a screwdriver to carefully loosen and remove the wedge or strike the rivets to remove them.
5. Remove the old handle
With the wedge or rivets removed, gently tap the handle near the pick axe head using a hammer. Apply consistent pressure to loosen the handle from the head until it can be removed completely.
6. Clean the pick axe head
Once the old handle has been removed, use a brush or cloth to clean the pick axe head. Remove any debris, rust, or dirt that may have accumulated during the handle removal process.
7. Inspect the pick axe head
Take a moment to inspect the pick axe head for any signs of damage or wear. This will ensure that the head is in good condition and ready to be fitted with a new handle.
By following these step-by-step instructions, you will be able to successfully remove the old handle of your pick axe. Remember to always prioritize safety and wear protective gloves throughout the process.
Install the new fibreglass handle
To replace the pickaxe handle with a new fibreglass one, follow the steps below:
1. Begin by removing the old handle from the pickaxe head. You can do this by unscrewing any bolts or removing any nuts that are holding the handle in place.
2. Once the old handle is removed, clean the pickaxe head thoroughly to ensure that there is no dirt or debris left behind.
3. Take the new fibreglass handle and inspect it for any defects or damage. Make sure it is the correct size and shape for your pickaxe head.
4. Apply a small amount of epoxy or adhesive to the end of the fibreglass handle that will be inserted into the pickaxe head. This will help secure the handle in place.
5. Insert the end of the fibreglass handle into the pickaxe head, making sure it is aligned correctly. Apply pressure to ensure a tight fit.
6. If necessary, secure the handle further by tightening any bolts or nuts that were included with the fibreglass handle. This will provide additional stability.
7. Give the handle a test swing to ensure it is securely attached to the pickaxe head. If there is any movement or looseness, tighten the bolts or nuts further.
8. Once you are satisfied with the fit and stability of the new fibreglass handle, you can begin using your pickaxe again.
By following these steps, you can successfully install a new fibreglass handle on your pickaxe, ensuring that it is ready for use.
