One of the most important tools for any outdoorsman or woodworker is a reliable axe. However, over time, the handle of your axe may start to wear out or break. Instead of buying a new axe, you can easily make a new small axe handle yourself. This not only saves you money but also allows you to customize the handle to your own preferences.
Step 1: Selecting the Wood
Choosing the right wood is crucial for making a durable axe handle. The ideal wood should be strong, flexible, and resistant to impact. Hickory and ash are common choices due to their excellent performance in axe handles. Look for a piece with straight grain and minimal knots.
Step 2: Removing the Old Handle
Before you can start making the new axe handle, you need to remove the old one. Secure the axe head in a vise and use a saw or chisel to carefully remove the old handle. Be cautious not to damage the axe head during this process.
Step 3: Shaping the New Handle
Using a drawknife or a rasp, start shaping the new handle to your desired design. Begin by roughing out the shape and then gradually refine it. Focus on maintaining a comfortable grip, and create a slight taper towards the end of the handle to prevent splitting.
Step 4: Finishing Touches
Once you have shaped the handle, sand it with progressively finer grit sandpaper to achieve a smooth finish. You can also apply a sealant or varnish to protect the wood from moisture and improve its durability. Allow the handle to dry completely before attaching it to the axe head.
By following these steps, you can easily make a new small axe handle that is customized to your liking and built to last. Remember to always wear protective gear and use caution when working with tools. With a little time and effort, you’ll have a reliable axe that will serve you well for years to come.
Making a Strong and Durable Small Axe Handle
When it comes to making a new small axe handle, it is important to choose the right materials and follow the proper techniques. A durable small axe handle will provide you with a sturdy grip and long-lasting use. Here are some steps to help you make a strong small axe handle:
1. Selecting the Wood
Choosing the right type of wood is crucial for making a strong axe handle. Hardwoods like hickory, ash, oak, or maple are ideal choices due to their strength and resistance to wear. Avoid softwoods like pine, as they tend to be less durable.
2. Cutting and Shaping the Handle
Start by cutting the wood to the desired length, keeping in mind the overall length of the axe and the desired handle length. Use a saw to shape the handle, gradually tapering towards the end. This tapering will help distribute the force and reduce the chances of the handle breaking when striking.
Smooth the handle using sandpaper, making sure to remove any rough edges or splinters. This will provide a comfortable grip and minimize the risk of blisters during use.
3. Attaching the Handle to the Axe Head
To attach the handle to the axe head, create a hole in the top of the handle that matches the shape of the axe head’s eye. Ensure that the eye and the handle fit snugly together. Use a wooden wedge to secure the handle inside the eye. Pound the wedge in place until the handle is secure and will not move when used.
Finally, test the handle by striking a solid surface a few times to ensure it is securely attached and does not move or loosen.
By following these steps, you can craft a strong and durable small axe handle that will withstand heavy use and provide you with reliable performance for years to come.
Choosing the Right Wood Type
When making a new small axe handle, selecting the right wood type is essential for ensuring its strength, durability, and overall performance. Different wood types have unique characteristics that can affect the handle’s resilience and longevity.
Density and Hardness
The density and hardness of the wood are crucial factors to consider when choosing a suitable material. Hardwoods, such as hickory and ash, are preferred for axe handles due to their high density and strength. These woods are able to withstand the repeated impact and pressure that an axe handle experiences during use.
Softwoods, on the other hand, like pine or spruce, are less dense and not ideal for axe handles. They tend to be more prone to breaking or splintering under stress, making them less durable and potentially dangerous to use.
Grain Orientation
Another important aspect to consider is the grain orientation of the wood. The grain refers to the direction in which the wood fibers run. Ideally, you should choose a wood type with straight and consistent grain patterns.
Handles made from wood with straight grain patterns are less likely to break or split, as the grain provides added strength and stability. Avoid using wood with irregular or twisted grains, as these can weaken the handle and make it more susceptible to damage.
Availability and Sustainability
While durability and strength are paramount, it is also essential to consider the availability and sustainability of the wood type you choose. Opt for wood species that are readily available and sourced responsibly from sustainable forests.
Using sustainable wood ensures that your new small axe handle is environmentally friendly and contributes to the preservation of forests for future generations. Additionally, sourcing locally available wood can help reduce the carbon footprint associated with transportation.
Overall, choosing the right wood type for your small axe handle requires careful consideration of factors such as density, hardness, grain orientation, availability, and sustainability. Taking the time to select the appropriate wood will result in a high-quality handle that is durable, reliable, and built to last.
Preparing and Shaping the Handle
Before you start making a new small axe handle, it’s important to properly prepare the wood you’ll be using. Choose a strong and durable hardwood, such as hickory or ash, for the handle. Ideally, the wood should be seasoned for at least one year to ensure stability.
Begin by removing the bark from the wood using a sharp knife or a draw knife. This will expose the clean wood and allow you to work on shaping the handle.
Measuring and Marking
Using a measuring tape or ruler, determine the desired length for your axe handle. Typically, a small axe handle is around 14 to 16 inches long. Mark this length on the wood using a pencil or a marker.
Next, determine the diameter or thickness of the handle. Measure the diameter of the axe head at the eye, which is the hole where the handle will be inserted. Typically, this diameter is around 1.5 to 2 inches. Mark this diameter on the wood, keeping in mind that you will need to remove excess material to achieve the desired thickness.
Shaping the Handle
Using a hatchet or a draw knife, carefully start shaping the handle. Begin by rough shaping the wood following the marked length and diameter. Remove material from the handle by working with the grain of the wood and taking care not to remove too much at once.
Once the rough shaping is done, switch to a rasp or a file to refine the shape of the handle. Gradually work your way through different grits of sandpaper to achieve a smooth and ergonomic finish. Pay special attention to the areas where your hand will grip the handle to ensure a comfortable and secure grip.
Finally, give the handle a thorough sanding to remove any rough edges or splinters. Apply a coat of varnish or linseed oil to protect the wood and enhance its durability.
By following these steps, you can prepare and shape a new small axe handle that is comfortable, functional, and built to last.
Finishing and Protecting the Handle
After shaping and sanding the new small axe handle, it’s important to properly finish and protect it to ensure its longevity and usability. Here are some steps to follow:
Cleaning and Sanding
Before applying any finish, make sure the handle is free from dust, dirt, or any other debris that may have accumulated during the shaping process. Use a clean cloth or brush to wipe off any particles. Then, sand the handle with fine-grit sandpaper to smooth out any rough spots or imperfections.
Applying Finish
There are several options for finishing the handle, depending on personal preference and the desired look. Some commonly used finishes include:
Linseed Oil: Apply a thin coat of linseed oil to the entire handle using a clean cloth. Allow it to soak into the wood for a few minutes, then wipe off any excess oil. Repeat this process 2-3 times, allowing each coat to dry completely before applying the next. Linseed oil enhances the natural beauty of the wood and provides moderate protection against moisture.
Beeswax and Mineral Oil Blend: Mix equal parts of melted beeswax and mineral oil. Apply the mixture to the handle while it’s still warm, using a clean cloth. Allow it to penetrate the wood for a few minutes, then wipe off any excess. This blend provides a natural, non-toxic finish that helps protect against moisture.
Varnish or Polyurethane: If you prefer a more durable and glossy finish, you can use varnish or polyurethane. Apply a thin coat to the handle using a brush, following the manufacturer’s instructions. Allow it to dry completely before applying additional coats, if desired. Varnish or polyurethane provides excellent protection against moisture, but may give the handle a less natural appearance.
Periodic Maintenance
Regardless of the finish you choose, it’s important to regularly inspect and maintain the handle. Look for any signs of wear, such as cracks or splinters, and address them promptly to prevent further damage. Additionally, periodically reapply your chosen finish to maintain its protective qualities and keep the handle looking its best.
By following these steps, you can ensure that your new small axe handle is properly finished and protected, allowing you to enjoy its functionality for years to come.
