How to refinish axe handle

Refinishing an axe handle not only improves its appearance but also helps to prolong its lifespan. Over time, the handle of an axe can become worn, cracked, and dirty, making it less comfortable and effective to use. Thankfully, with a few simple steps, you can restore your axe handle to its former glory and ensure its optimal performance.

Firstly, before starting the refinishing process, it is important to gather the necessary materials. You will need sandpaper with varying grits (such as 80, 120, and 220), a sanding block or sponge, linseed oil or wood finish of your choice, a clean cloth, and a well-ventilated workspace.

To begin, remove any dirt, grime, or old finish from the axe handle by thoroughly cleaning it. Next, use the coarsest sandpaper (80 grit) to sand the handle evenly, working with the grain. This step helps to remove any roughness, dents, or imperfections on the surface of the handle. Be sure to sand the entire handle, including the area near the head.

Once you have completed the initial sanding, switch to a finer grit sandpaper (120 or 220) to achieve a smoother surface. Sand the handle again, this time paying attention to detail and making sure to remove any remaining scratches or rough spots. This step helps to prepare the handle for finishing, ensuring a polished and professional result.

After sanding, wipe away any dust or debris from the handle using a clean cloth. Now, it’s time to apply the finish. You can choose to use linseed oil, which penetrates the wood and provides a natural look and feel, or any other wood finish of your preference. Apply the finish evenly to the entire handle, following the instructions on the product and allowing sufficient drying time between coats.

Council Tool 1.25lb Hudson Bay Camp Axe; 14″ Curved Wooden Handle Sport Utility Finish
Council Tool 1.25lb Hudson Bay Camp Axe; 14″ Curved Wooden Handle Sport Utility Finish
$54.00
Amazon.com
Amazon price updated: March 14, 2025 12:41 am

Once the finish has dried, assess the condition of the handle. If necessary, lightly sand the handle again with fine-grit sandpaper to smooth out any roughness. Finally, apply an additional coat or two of finish to further protect and enhance the wood. Your refinished axe handle is now ready for use and will provide you with improved grip, durability, and overall performance.

Steps to Refinish Axe Handle

If your axe handle is looking worn or damaged, it may be time to refinish it to restore its appearance and protect it from further damage. Here are the steps to refinish your axe handle:

  1. Gather the necessary materials:

    Before you begin, make sure you have all the materials you need. This includes sandpaper (around 80 to 120 grit), a sanding block, a clean cloth, wood stain or oil, and a brush or rag for applying the finish.

  2. Remove the old finish:

    Start by removing the old finish from the axe handle. You can use sandpaper and a sanding block to sand away the old finish. Be sure to sand with the grain of the wood to avoid damaging the handle.

  3. Sand the handle:

    Once the old finish is removed, use the sandpaper to sand the entire handle. Start with a coarse grit sandpaper (around 80 grit) to remove any rough patches or imperfections. Then, switch to a finer grit sandpaper (around 120 grit) to smooth out the handle.

  4. Clean the handle:

    After sanding, use a clean cloth to wipe away any dust or debris from the handle. Make sure the handle is completely clean before applying the new finish.

  5. Apply the new finish:

    Next, apply the wood stain or oil to the handle using a brush or rag. Follow the manufacturer’s instructions for application and drying times. Apply multiple coats if desired, allowing each coat to dry before applying the next one.

  6. Allow the finish to cure:

    After applying the finish, allow it to cure completely according to the manufacturer’s instructions. This will ensure that the finish is fully dry and provides maximum protection to the axe handle.

See also  What are the two axes in a linear equation

By following these steps, you can easily refinish your axe handle and restore it to its former glory. Remember to take your time and be patient throughout the process for the best results.

Prep the Axe Handle

Before refinishing the axe handle, it is essential to prepare it properly. Follow these steps to ensure a smooth and successful refinishing process:

1. Remove the axe head: Carefully detach the axe head from the handle. Most axe heads are attached with a wooden wedge or metal screws. Use a hammer and chisel or a screwdriver to separate the head from the handle.

Fiskars X27 Super Splitting Axe - Wood Splitter for Medium to Large Size Logs with 36" Shock-Absorbing Handle - Lawn and Garden - Black
Fiskars X27 Super Splitting Axe - Wood Splitter for Medium to Large Size Logs with 36" Shock-Absorbing Handle - Lawn and Garden - Black
$64.99
Amazon.com
Amazon price updated: March 14, 2025 12:41 am

2. Clean the handle: Thoroughly clean the axe handle using warm soapy water and a scrub brush. Remove any dirt, grime, or old finish. Rinse the handle with clean water and dry it completely.

3. Sand the handle: Use sandpaper or a sanding block to smooth out any rough areas on the axe handle. Start with a lower grit sandpaper (around 80-120) and gradually move up to a higher grit (around 220-320) for a finer finish. Sand in the direction of the wood grain to avoid splinters.

4. Remove blemishes: If there are any deep scratches, dents, or stains on the handle, consider using wood filler or epoxy to fill them in. Follow the instructions on the product and allow it to dry before sanding the area smooth.

5. Remove old finish: If there is any remaining old finish or varnish on the axe handle, use a paint stripper or chemical remover to strip it off. Follow the manufacturer’s instructions and proper safety precautions when using these products. Wipe off any residue with a clean cloth.

6. Smooth the handle: After removing the old finish, sand the entire handle again with a fine-grit sandpaper to achieve a smooth and even surface. Remove any dust or debris with a clean cloth or tack cloth.

Council Tool 2.25# Boy’s Axe; 28″ Curved Wooden Handle Sport Utility Finish
Council Tool 2.25# Boy’s Axe; 28″ Curved Wooden Handle Sport Utility Finish
$67.91
Amazon.com
Amazon price updated: March 14, 2025 12:41 am

Once you have prepped the axe handle following these steps, it will be ready for the refinishing process. Remember to take your time and ensure the handle is clean and smooth before moving on to the next step.

Remove the Old Finish

The first step in refinishing an axe handle is to remove the old finish. This can be done using a few different techniques depending on the condition of the handle and the type of finish that was previously applied.

1. Sanding

If the old finish is in relatively good condition and just needs to be smoothed out, sanding is a good option. Start by using a coarse grit sandpaper (around 80 or 100 grit) to remove the majority of the finish. Sand with the grain of the wood, applying even pressure. Once the majority of the finish is removed, switch to a finer grit sandpaper (around 220 or 320 grit) to create a smooth surface.

Note: Be careful not to sand too aggressively and remove too much of the handle material. This can weaken the handle and affect its performance.

See also  Is axe or sword sronger

2. Chemical Stripping

If the old finish is heavily coated or difficult to remove with sanding alone, you may need to use a chemical stripping agent. Follow the instructions on the stripping agent carefully, as different products may require different application methods. Generally, you’ll need to apply the stripping agent to the handle using a brush or cloth, and then wait for it to soften and bubble the old finish. After the specified amount of time, use a scraper or steel wool to remove the softened finish, working in the direction of the wood grain.

Council Tool 2# Hudson Bay Camp Axe; 18″ Curved Wooden Handle Sport Utility Finish
Council Tool 2# Hudson Bay Camp Axe; 18″ Curved Wooden Handle Sport Utility Finish
$75.72
Amazon.com
Amazon price updated: March 14, 2025 12:41 am

Note: When working with chemical stripping agents, be sure to wear protective gloves and work in a well-ventilated area to avoid inhaling fumes.

3. Heat Gun

If the old finish is stubborn and difficult to remove with sanding or chemical stripping, you can try using a heat gun. Carefully apply heat to the handle using the heat gun, moving it back and forth to evenly distribute the heat. As the finish softens, use a scraper or steel wool to gently remove it, again working in the direction of the wood grain. Be careful not to overheat the handle or hold the heat gun in one spot for too long, as this can scorch the wood.

Once the old finish has been removed, use a tack cloth or damp cloth to remove any remaining dust or debris from the handle. At this point, the axe handle is ready for the next steps in the refinishing process.

Remember, removing the old finish is an important step in refinishing an axe handle. It allows for a fresh start and helps to ensure the new finish adheres properly to the wood.

Sand the Axe Handle

Once you have removed the old finish from your axe handle, it’s time to sand it down to create a smooth surface. Sanding the handle will not only remove any imperfections but also provide a better grip for your hands.

Start by using a coarse-grit sandpaper, such as 80 or 100 grit, to remove any remaining finish and rough spots on the handle. Hold the sandpaper firmly and move it along the length of the handle, applying even pressure. Be sure to sand in the direction of the wood grain to avoid causing any damage to the handle.

After you have sanded the handle with the coarse-grit sandpaper, switch to a finer-grit sandpaper, such as 120 or 150 grit. This will help to smooth out the surface even further. Continue to sand in the direction of the wood grain, paying attention to any areas that may still feel rough or uneven.

Tips:

1. Use sandpaper with a sanding block: Using sandpaper with a sanding block will make it easier to maintain a consistent pressure and achieve an even sanding result.

2. Check the sandpaper regularly: Sandpaper can become clogged with debris, which reduces its effectiveness. Check the sandpaper regularly and replace it if necessary to ensure that you are getting the best results.

Once you are satisfied with the smoothness of the axe handle, wipe it clean with a microfiber cloth to remove any dust and debris. At this stage, you may also choose to apply a thin layer of wood conditioner to enhance the natural beauty of the wood before proceeding to the next step of the refinishing process.

See also  What muscles work when throwing a double axe

Apply the New Finish

Once the handle is sanded down and clean, it’s time to apply the new finish. There are a few different options for finishing the axe handle, but one common choice is to use a clear varnish or polyurethane.

Before applying the finish, make sure to read and follow the manufacturer’s instructions. It’s also a good idea to work in a well-ventilated area and wear gloves to protect your hands.

Using a brush or cloth, apply a thin, even coat of varnish or polyurethane to the entire surface of the handle. Make sure to follow the grain and avoid leaving any drips or brush marks. If needed, you can lightly sand between coats for a smoother finish.

Allow the first coat to dry completely, following the manufacturer’s recommended drying time. Then, apply additional coats as needed, allowing each coat to dry before applying the next one. This will help build up a durable finish that will protect the handle.

Once you’re satisfied with the number of coats and the final finish, allow the handle to dry fully before reattaching it to the axe head. This may take several hours or even overnight, so be patient.

Remember, proper maintenance and occasional refinishing will help extend the life of your axe handle. So, take the time to care for your tools, and they’ll serve you well for many years to come!

Let the Finish Dry and Cure

After applying the finish to your axe handle, it is important to let it dry and cure properly. This will ensure that the finish sets and hardens, providing a durable and long-lasting coating.

Depending on the type of finish you used, the drying time will vary. Read the instructions on the finish product label to determine the recommended drying time. In general, it is best to allow the finish to dry undisturbed for at least 24 hours.

During the drying process, it is crucial to keep the axe handle in a well-ventilated area away from dust or debris. This will help prevent any impurities from sticking to the wet finish and compromising the final result.

While the finish may feel dry to the touch after the recommended drying time, it is important to note that it will still need to cure. Curing is a chemical process that allows the finish to reach its maximum hardness and durability. This process can take several days or even weeks, depending on the type of finish and environmental conditions.

During the curing process, it is important to avoid using or exposing the axe to any harsh conditions that could damage the finish, such as extreme heat or moisture. Allow the axe handle to cure in a controlled environment with stable temperature and humidity levels.

Once the finish has fully dried and cured, you can assess the final result. If desired, you can apply additional coats of finish to further enhance the appearance and protection of the axe handle. Follow the same process of applying, drying, and curing for each additional coat.

By allowing the finish to dry and cure properly, you will ensure that your refinished axe handle is ready for use and will withstand the test of time.

Mark Stevens
Mark Stevens

Mark Stevens is a passionate tool enthusiast, professional landscaper, and freelance writer with over 15 years of experience in gardening, woodworking, and home improvement. Mark discovered his love for tools at an early age, working alongside his father on DIY projects and gradually mastering the art of craftsmanship.

All tools for you
Logo