Who to make an axe

If you’re an outdoor enthusiast or someone who enjoys woodworking, learning how to make your own axe is a rewarding and fulfilling project. Handcrafting an axe allows you to personalize it to your own preferences and creates a connection between you and the tool that you’ll cherish for years to come.

In this article, we’ll guide you through the process of making your own axe from start to finish. From selecting the right materials to shaping and sharpening the blade, we’ll cover all the essential steps.

First and foremost, you’ll need to gather the necessary materials: a high-quality axe head, a wooden handle, screws or wedges, epoxy adhesive, sandpaper, and varnish. It’s important to choose a durable and sturdy axe head made from steel or iron that suits your specific needs. The handle should be made from a hardwood like hickory or ash, as it provides strength and flexibility.

Once you have your materials ready, the first step is to attach the axe head to the handle: Begin by securing the axe head firmly in a vise. Insert the handle into the eye of the axe head, ensuring a tight fit. You can use screws or wedges to secure the connection. Apply epoxy adhesive to further strengthen the bond. Let it dry completely before moving on to the next step.

Getting Started with Axe Making

Are you interested in making your own axe? It can be a rewarding and fulfilling project to create a tool that is not only functional but also a work of art. Whether you are a seasoned woodworker or a beginner, axe making can be a satisfying and educational process.

Estwing Axe, 36 Inch Handle, 4 lb Head with Fiberglass Handle, Model #62441
Estwing Axe, 36 Inch Handle, 4 lb Head with Fiberglass Handle, Model #62441
$55.77
$52.59
Amazon.com
Amazon price updated: January 5, 2025 8:17 am

Gather Your Materials

The first step in axe making is to gather all the necessary materials. You will need a suitable piece of steel for the axe head, which can be obtained from a local hardware store or online. Additionally, you will need a wooden handle, commonly made from hickory or ash wood. Other materials include epoxy resin for attaching the handle to the head, sandpaper for smoothing the edges, and various woodworking tools such as a chisel, rasp, and file.

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Create Your Design

Once you have all the materials ready, it’s time to design your axe. Consider the intended use of the axe and the type of wood you will be cutting. This will help you determine the appropriate size, shape, and weight of the axe head. Sketch out your design on paper or use computer software to visualize your creation before starting the actual process.

Remember: The design should include sufficient weight behind the cutting edge for efficient chopping, as well as a tapered shape for better balance and control.

Tip: Look for inspiration from historical axe designs to create a unique and functional tool.

With the right materials and a well-thought-out design, you are ready to embark on your axe making journey. Remember to prioritize safety throughout the process and enjoy the satisfaction of creating a tool that will assist you in various woodworking projects for years to come.

Fiskars X27 Super Splitting Axe - Wood Splitter for Medium to Large Size Logs with 36" Shock-Absorbing Handle - Lawn and Garden - Black
Fiskars X27 Super Splitting Axe - Wood Splitter for Medium to Large Size Logs with 36" Shock-Absorbing Handle - Lawn and Garden - Black
$64.99
Amazon.com
Amazon price updated: January 5, 2025 8:17 am

Gather Necessary Materials and Tools

Before you can start making an axe, you will need to gather the necessary materials and tools. Here is a list of what you will need:

Materials

  • Wood log, preferably hardwood
  • Steel for the axe head
  • Leather or leather scraps for the handle grip
  • Sandpaper or file for smoothing
  • Epoxy or strong wood glue

Tools

  • Hand saw or chainsaw for cutting the wood log
  • Chisel for shaping the handle
  • Forging tools for shaping the axe head (optional)
  • Hammer or mallet for driving the axe head onto the handle
  • Drill or chisel for creating a slot for the axe head
  • Sharpening stone or file for sharpening the axe blade

Once you have gathered all the necessary materials and tools, you will be ready to move on to the next steps of making your own axe.

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Shape and Carve the Wood

Once you have selected the appropriate type of wood for your axe, it is time to shape and carve it in order to create the desired shape and design. The process of shaping and carving the wood requires careful precision and attention to detail.

Gather Your Tools

Before you begin shaping and carving the wood, make sure you have all the necessary tools at hand. These tools may include a saw, a carving knife, a rasp, a chisel, and sandpaper. Each tool serves a specific purpose in the shaping and carving process, so it is important to have them ready before you start.

Shape the Handle

The first step in shaping and carving the wood is to shape the handle of the axe. The handle should be comfortable to grip and should fit your hand well. Use a saw to cut the wood to the desired length and then use a carving knife to shape it. Remove any excess wood and carve the handle to your liking. Use sandpaper to smooth out any rough edges and finish the handle.

Council Tool Forcible Entry 6lb Flathead Fire Axe with 36 inch Hickory Handle
Council Tool Forcible Entry 6lb Flathead Fire Axe with 36 inch Hickory Handle
$88.69
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It is important to remember to leave enough space at the top of the handle for the axe head to be attached later on.

Create the Axe Head

Next, it is time to carve the axe head. Use a rasp or chisel to remove excess wood and shape the head according to your design. Pay attention to the balance and weight of the axe head as it will affect the overall performance of the axe. Once you have achieved the desired shape, use sandpaper to smooth the surface of the axe head.

Make sure to carve a groove at the base of the axe head to fit the handle. This will ensure a secure attachment later on.

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Tools Purpose
Saw To cut the wood to the desired length
Carving knife To shape the wood and remove excess material
Rasp To remove excess wood and shape the axe head
Chisel To carve and shape the axe head
Sandpaper To smooth out rough edges and finish the wood

Attach the Head and Finish

Once you have successfully assembled the handle, it’s time to attach the head of the axe. Make sure that the head is clean and free from any debris or dirt.

Position the head of the axe on the top end of the handle. Insert the top end of the handle into the eye of the axe head. Ensure that the handle is positioned securely in the eye of the axe head.

1844 Helko Werk Germany - Förster Professional Heavy Felling Axe for Felling Trees and Wood Cutting - Head 4.5 lb, Handle 35 in (Heavy Felling) #10460
1844 Helko Werk Germany - Förster Professional Heavy Felling Axe for Felling Trees and Wood Cutting - Head 4.5 lb, Handle 35 in (Heavy Felling) #10460
$130.00
Amazon.com
Amazon price updated: January 5, 2025 8:17 am

Once the handle is securely positioned in the eye of the axe head, you can secure it using wooden or metal wedges. Insert the wedges into the slot on each side of the handle, opposite from each other. Use a hammer to tap the wedges in until they are tight and secure.

After securing the handle, it’s time to finish the axe. Use sandpaper to smooth out any rough edges on the handle. This will provide a more comfortable grip and prevent any splinters. Start with a coarse grit sandpaper and gradually move to a finer grit for a smooth finish.

Once the handle is smooth, you can also apply a coat of varnish or oil to protect it from moisture and give it a polished look. Allow the varnish or oil to dry completely before using the axe.

Finally, double-check that the head is securely attached to the handle and give it a few test swings to ensure it feels balanced and comfortable. Congratulations! You have successfully made your own axe.

Mark Stevens
Mark Stevens

Mark Stevens is a passionate tool enthusiast, professional landscaper, and freelance writer with over 15 years of experience in gardening, woodworking, and home improvement. Mark discovered his love for tools at an early age, working alongside his father on DIY projects and gradually mastering the art of craftsmanship.

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