How to convert forks to lock out

If you love off-road cycling, you probably know how important it is to have a versatile bike that can adapt to different terrains. And one key feature that can greatly enhance your riding experience is the ability to lock out your forks. Locking out your forks can help improve efficiency and control on smooth surfaces, allowing you to ride faster and with more precision.

But how can you convert your forks to lock out? It may sound like a complex task, but with the right tools and a little bit of know-how, it can be done easily. In this article, we will guide you through the process, step by step, so you can enjoy the benefits of locked out forks on your next ride.

First things first, you will need to gather the necessary tools. You will need a wrench or an allen key set, as well as any specific tools required by your fork manufacturer. Make sure you check the manufacturer’s guidelines or consult the user manual to ensure you have the correct tools and know the specific steps for your particular fork model.

Once you have your tools ready, the next step is to locate the lockout switch on your forks. Depending on the brand and model of your fork, the lockout switch may be located on the crown of the fork, the handlebars, or even integrated into the suspension unit. Refer to your fork’s user manual to locate the switch.

What is a fork and lockout?

A fork is a suspension component on a bicycle that holds the front wheel and helps absorb shocks and bumps while riding. It is a crucial part of a mountain bike or any bike designed for off-road riding. Forks come in different types, including rigid, suspension, and air suspension forks.

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Lockout, on the other hand, is a feature found in certain suspension forks. It allows the rider to lock the fork in a rigid position, essentially turning off the suspension. This can be useful in situations where the terrain is smooth or when climbing uphill, as it improves pedaling efficiency by preventing unnecessary fork movement and energy loss.

The lockout feature is usually controlled by a lever or a switch located on the fork itself or on the handlebars. When engaged, it restricts the fork’s movement, making it more rigid and efficient. When disengaged, the fork functions as a regular suspension fork, providing better traction and absorbing shocks for a smoother ride.

Lockout is especially beneficial for riders who switch between different terrains frequently, as it offers the versatility to adapt to different riding conditions. It allows riders to have better control and performance while climbing, and then quickly switch back to suspension when descending or riding on rough terrain.

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Overall, a fork is an essential component for off-road riding, and the lockout feature adds additional versatility and performance benefits to a suspension fork. Whether you are a professional mountain biker or a casual rider, understanding how to use and optimize the lockout feature can greatly enhance your riding experience.

The benefits of converting forks to lockout

Converting your forks to lockout can offer several benefits for your cycling experience. Lockout refers to the feature that allows you to lock your suspension forks in a rigid position, preventing them from compressing and rebounding. Here are some advantages of converting your forks to lockout:

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Improved efficiency

Locking out your suspension forks while riding on smooth surfaces or climbing can significantly improve your pedaling efficiency. By eliminating the suspension movement, more of your pedaling power is transferred to the bike, resulting in better acceleration and speed.

Enhanced control

Locking out your forks can provide enhanced control, especially when riding on technical terrains or during high-speed descents. The rigid position allows for better handling and responsiveness, giving you more confidence and stability on the trails.

Moreover, having the ability to lock your forks instantly can be useful in situations where quick maneuvering is required, such as navigating tight corners or obstacles.

In summary, converting your forks to lockout offers improved efficiency and enhanced control, allowing you to get the most out of your cycling adventures. Whether you’re tackling challenging trails or aiming for better speed on smooth surfaces, lockout can be a valuable feature to consider.

Step 1: Prepare the necessary tools

Before converting your forks to lock out, it’s important to gather all the necessary tools. Here’s a list of the tools you will need:

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  • Allen wrench set
  • Torque wrench
  • Shock pump
  • Grease
  • Cable ties
  • Owner’s manual for your specific fork model

Having these tools on hand will make the conversion process much smoother and ensure that you have everything you need to make the necessary adjustments.

Gather the required tools

Before you start the process of converting your forks to lock out, it’s important to gather all the necessary tools. Having the right tools on hand will ensure a smooth and efficient conversion.

Here are the tools you will need:

Tool Purpose
Allen wrench set For loosening and tightening bolts
Fork oil To lubricate the fork components
Shock pump To adjust the air pressure in the fork
Fork seal kit To replace worn-out seals
Fork pump or suspension pump To adjust the fork’s air pressure
Suspension grease To lubricate fork sliders and bushings
Soft cloth or towel To clean the fork components
Fork oil level syringe To measure and adjust the fork oil level

Make sure you have all these tools readily available before you begin the conversion process. It’s also a good idea to have a clean and organized workspace to ensure you don’t misplace any tools during the process.

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Check compatibility with your fork

Before attempting to convert your fork to lock out, it is important to check its compatibility with a lockout mechanism. Lockout mechanisms are not universal and vary depending on the specific fork model and manufacturer.

First, identify the make and model of your fork. This information can usually be found on the fork’s stanchion or crown. Once you have the make and model, visit the manufacturer’s website or contact their customer support to find out if there is a lockout conversion kit available for your fork.

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Things to consider:

1. Suspension design: Some forks have a suspension design that does not permit lockout conversion. For example, forks with a coil spring or certain types of linkage systems may not be compatible with lockout mechanisms. Make sure to check if your fork’s design allows for lockout conversion.

2. Travel adjustment: Lockout mechanisms may impact the travel capabilities of your fork. Some lockout conversions may reduce the fork’s travel, which could affect its performance and intended use. Consider whether a reduced travel range will suit your riding preferences and terrain.

If your fork is compatible with lockout conversion, proceed to the next steps to convert your fork and enjoy the benefits of lockout functionality.

Step 2: Remove the fork from your bike

To convert your forks to lock out, you will first need to remove the fork from your bike. This allows you to easily access the lockout mechanism and make the necessary adjustments.

Here are the steps to remove the fork:

1. Start by loosening the bolts that secure the stem to the steerer tube. These bolts are typically located on the top of the stem and can be loosened with an Allen wrench.
2. Once the bolts are loosened, you can slide the stem upwards to detach it from the steerer tube.
3. Next, remove any spacers that are located above or below the stem. These spacers may be necessary for proper bike fit, so be sure to keep track of their order and placement.
4. After removing the spacers, use a wrench or adjustable spanner to loosen the locknut located at the top of the fork. Once the locknut is loosened, you should be able to remove it completely.
5. Once the locknut is removed, you can slide the fork downwards to detach it from the bike frame. Be careful not to damage any cables or brake lines during this process.

Now that the fork is removed, you can move on to the next step of the conversion process.

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Release the brakes

Before attempting to convert your forks to lock out, it is important to release the brakes on your bike. This will ensure that the forks are free to move and adjust as necessary.

To release the brakes, follow these steps:

  1. Locate the brake levers on your handlebars.
  2. Using your fingers, gently squeeze the brake lever.
  3. While still squeezing the brake lever, locate the cable that attaches to the brake calipers.
  4. Release the tension on the cable by loosening the bolt or quick release mechanism.
  5. Once the cable is loose, release the brake lever.
  6. Repeat this process for both the front and rear brakes.

By releasing the brakes, you are allowing the forks to operate freely without any interference from the brake system. This will ensure that the conversion process goes smoothly and that you can properly lock out your forks.

Remember to test your brakes before riding to ensure they are working properly. If you encounter any difficulties, it is recommended to consult a professional bike technician for assistance.

Disconnect the fork from the bike

To convert your forks to lock out, the first step is to disconnect the fork from the bike. This will allow you to work on the forks more easily and make the necessary adjustments.

Start by flipping your bike upside down so that it rests securely on the handlebars and saddle. This will give you better access to the fork. Next, locate the quick release lever or axle nuts that secure the front wheel to the fork. Depending on the type of bike you have, you may need to use a 15mm wrench or a quick release lever to loosen and remove the wheel.

Once the wheel is removed, you can focus on disconnecting the fork. Look for the headset and stem, which connect the fork to the bike’s frame. Loosen the stem bolts using a 5mm hex wrench and carefully slide the stem upwards. This will allow you to detach the fork from the frame.

Take extra care not to damage any cables or wires that may be connected to the fork, such as brake cables or electronic cables for suspension systems. Gently disconnect any cables or wires that are attached to the fork by loosening the cable clamps or clips.

With the fork disconnected from the bike, you can proceed with adjusting the lockout mechanism or performing any other maintenance tasks. Once you’re done, simply reconnect the fork to the bike by reversing the steps above. Make sure all bolts and nuts are tightened properly and that the fork is securely attached to the frame before riding.

Mark Stevens
Mark Stevens

Mark Stevens is a passionate tool enthusiast, professional landscaper, and freelance writer with over 15 years of experience in gardening, woodworking, and home improvement. Mark discovered his love for tools at an early age, working alongside his father on DIY projects and gradually mastering the art of craftsmanship.

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