How to remove forks from folding bike

January 24, 2021

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If you own a folding bike, you may find yourself in a situation where you need to remove the forks. Whether you are replacing them or simply need to make some adjustments, removing the forks can be a daunting task if you don’t know where to start. In this guide, we will walk you through the step-by-step process of removing the forks from your folding bike, so you can get back on the road in no time.

Step 1: Gather the necessary tools

Before you begin, it’s important to gather all the necessary tools. You will need a set of allen wrenches, a socket wrench, and potentially a torque wrench, depending on the type of forks your bike has. Make sure you have the correct sizes for all the bolts and nuts you will be working with.

Step 2: Loosen the stem bolts

The first step in removing the forks is to loosen the stem bolts. These are the bolts that hold the handlebars in place. Use the allen wrench to loosen them, being careful not to strip the bolts. You may need to wiggle the handlebars back and forth as you loosen the bolts to get them completely loose.

Step 3: Remove the front wheel

Next, you will need to remove the front wheel. Use the socket wrench to loosen the axle nuts, and then slide the wheel out of the fork dropouts. Be sure to keep track of any spacers or washers that may be on the axle.

Step 4: Disconnect the brake

If your bike has a front brake, you will need to disconnect it before removing the forks. Use the appropriate tool to loosen the brake cable and then disconnect it from the brake caliper. You may also need to loosen the brake mount bolts to completely remove the brake from the forks.

Step 5: Remove the forks

Now that everything is disconnected, you can remove the forks from the bike frame. Begin by loosening the bolts that attach the forks to the frame using the appropriate tools. Once the bolts are completely loose, carefully slide the forks out of the head tube, being mindful of any cables or housing that may be attached.

With the forks removed, you are now free to make any necessary repairs or adjustments. When reinstalling the forks, simply follow these steps in reverse order. By following this guide, you can confidently remove and reinstall the forks on your folding bike, ensuring that it is always in perfect working order.

Why remove forks from folding bike

There are several reasons why you might want to remove the forks from your folding bike:

1. Maintenance: Removing the forks allows for easier maintenance of the bike’s front end. This includes cleaning and greasing the bearings, replacing any worn parts, and adjusting the headset.

2. Upgrade or customization: By removing the forks, you can easily replace them with upgraded or customized ones. This allows you to improve the performance of your bike or personalize its appearance to suit your preferences.

3. Transportation: Folding bikes are designed to be compact and portable, but sometimes you may need to transport them in even smaller spaces. Removing the forks reduces the overall size of the bike, making it easier to fit into a car trunk or storage area.

4. Weight reduction: If you are aiming to reduce the weight of your folding bike, removing the forks can help achieve this. Forks can be made from heavy materials, so replacing them with lighter options can make a noticeable difference in the overall weight of the bike.

5. Repair or replacement: In some cases, the forks of a folding bike may become damaged or worn out over time. Removing them allows for easier repair or replacement, ensuring the safe and efficient operation of your bike.

Before proceeding with removing the forks from your folding bike, it is important to consult the manufacturer’s instructions or seek professional advice to ensure that you follow the proper procedures and do not damage any components of your bike.

Reasons to Remove Forks from Folding Bike

Removing the forks from a folding bike can be necessary for a number of reasons. Whether it’s for maintenance, upgrades, or repairs, taking the forks off can provide several benefits. Below are a few reasons why you might need to remove the forks from your folding bike:

1. Maintenance and Repairs

Regular maintenance is essential for any bike, and folding bikes are no exception. Removing the forks allows for better access to clean, lubricate, and inspect components such as the steerer tube, headset bearings, and fork blades. It also makes it easier to replace any damaged or worn-out parts.

2. Upgrades and Customization

If you’re a biking enthusiast, you might want to customize your folding bike to improve its performance or aesthetics. Removing the forks enables you to install new suspension forks, upgrade to carbon fiber forks for weight reduction, or even convert the bike into a rigid fork for a different riding experience.

3. Storage and Transport Convenience

One of the primary advantages of a folding bike is its compact size, making it easy to store and transport. Removing the forks further reduces the bike’s overall dimensions, making it even more manageable to store in tight spaces or carry in a bag while traveling. This can be particularly useful if you frequently use public transport or have limited storage space at home.

Before removing the forks from your folding bike, ensure you have the necessary tools and knowledge to do so safely. If you’re unsure, it’s always recommended to consult a professional bike mechanic.

Step-by-step guide to remove forks from folding bike

Removing the forks from a folding bike may seem like a daunting task, but with the right tools and a little patience, it can be done. Follow this step-by-step guide to safely remove the forks from your folding bike.

Start by flipping the bike upside down and resting it on its handlebars and seat. This will make it easier to access the front fork area.
Using a 5mm Allen wrench, undo the bolts that secure the brake caliper to the fork. Once the bolts are removed, carefully detach the brake caliper from the fork and set it aside.
Next, locate the stem cap on top of the fork. Loosen the stem cap bolt using a 4mm Allen wrench. Once the bolt is loose, remove the stem cap and set it aside.
Now, loosen the stem binder bolt that clamps the stem onto the fork steerer tube. This bolt is usually found on the side or the front of the stem. Use a 5mm Allen wrench to loosen and remove the bolt.
Once the stem binder bolt is removed, you can now slide the stem out of the fork steerer tube. Wiggle the stem gently from side to side if it is stuck.
With the stem removed, it’s time to remove the top cap and the compression plug from the steerer tube. Use a 5mm Allen wrench to loosen and remove the bolt that holds the top cap in place. Once the bolt is removed, take out the top cap and the compression plug.
With the top cap and the compression plug removed, you can now carefully slide the fork out of the headtube. Hold onto the fork and pull it upwards, making sure not to damage any cables or wires that may be attached to it.
Once the fork is out, inspect it for any damage or signs of wear. Clean the fork if necessary before reinstallation.