How to replace.fork seals on triumph speed triple 955

Replacing fork seals on a Triumph Speed Triple 955 can be a challenging task, but with the right tools and some patience, it is definitely doable. Over time, fork seals can wear out and start leaking oil, which can affect the performance and safety of your motorcycle. It is important to regularly check and maintain your fork seals to ensure a smooth and safe ride.

Step 1: Gather the necessary tools

Before getting started, make sure you have all the tools you will need. You will need a socket wrench, a fork seal driver, a seal pick, a fork oil, a measuring cup, and a torque wrench. It is always a good idea to have a clean workspace and some rags or paper towels handy to clean up any spills or messes.

Step 2: Prepare your motorcycle

Before you begin working on your forks, it is important to prepare your motorcycle. Make sure the motorcycle is on a stable and level surface. Use a jack or a stand to lift the front end of the bike off the ground, and secure it safely. This will help you have easier access to the forks and ensure your safety while working.

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Step 3: Remove the forks

To replace the fork seals, you will need to remove the fork tubes from the motorcycle. Start by loosening the triple clamps and removing the front wheel. Then, loosen the top fork caps and remove any other components that may be attached to the forks, such as brake calipers or fender. Carefully slide the fork tubes out of the triple clamps and remove them from the motorcycle.

Step 4: Replace the seals

With the forks removed, you can now proceed to replace the fork seals. Start by removing the old seals using a seal pick. Be careful not to damage the fork tubes while doing this. Once the old seals are removed, clean the fork tubes thoroughly to remove any dirt or debris. Then, apply a thin layer of fork oil to the new seals and slide them onto the fork tubes. Use a fork seal driver to carefully tap the seals into place.

Step 5: Reassemble the forks

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Once the new seals are in place, it is time to reassemble the forks. Slide the fork tubes back into the triple clamps and tighten the top fork caps to the manufacturer’s specifications. Reinstall any other components that you previously removed, such as brake calipers or fender. Make sure everything is securely tightened and aligned before moving on.

Step 6: Refill with fork oil

With the forks reassembled, it is time to refill them with fork oil. Consult your motorcycle’s owner’s manual for the specific amount and type of fork oil required. Use a measuring cup to pour the correct amount of fork oil into each fork tube. Once filled, use a torque wrench to tighten the top fork caps to the manufacturer’s specifications.

Step 7: Test and adjust

After you have refilled the forks with fork oil, it is important to test them and make any necessary adjustments. Bounce the front end of the motorcycle a few times to allow the fork oil to circulate and settle. Check for any leaks or abnormalities. If everything looks good, take the bike for a short test ride to ensure the forks are performing correctly. If needed, make any necessary adjustments to the fork compression or rebound settings.

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Replacing fork seals on a Triumph Speed Triple 955 can be a time-consuming process, but it is an essential maintenance task that will help keep your motorcycle in top shape. Following these steps carefully and taking your time will ensure a successful and safe seal replacement. If you are unsure or uncomfortable performing this task yourself, it is always recommended to consult a professional mechanic.

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Step-by-Step Guide to Replacing Fork Seals on Triumph Speed Triple 955

If you have noticed oil leaking from the front forks of your Triumph Speed Triple 955, it may be time to replace the fork seals. This task can be completed at home with the right tools and some mechanical know-how. Follow these step-by-step instructions to successfully replace the fork seals on your bike.

  1. Start by securely parking your Triumph Speed Triple 955 on a level surface and putting it on a center stand. This will help provide stability and accessibility to the front forks.
  2. Using a socket wrench, loosen the front wheel axle nut and the pinch bolts on the front forks. This will enable you to remove the front wheel and create more working space.
  3. Carefully remove the front wheel by sliding it out of the fork legs. Set it aside in a safe and clean area.
  4. Once the front wheel is out of the way, locate the fork protectors or dust covers on each fork leg. These are usually made of rubber and can be gently pried off with a flathead screwdriver.
  5. After removing the fork protectors, you will be able to access the fork seal. Use a seal pick or a similar tool to remove the old fork seal from each fork leg. Be careful not to damage the fork legs or any other components in the process.
  6. Clean the fork legs thoroughly with a clean rag and some solvent. Ensure that no dirt or debris is left behind, as this can potentially damage the new fork seals.
  7. Apply a thin layer of fork oil to the new fork seals to help with installation and lubrication. Gently slide the new fork seals onto the fork legs, making sure they are seated properly.
  8. Reassemble the fork protectors or dust covers onto each fork leg by firmly pressing them into place. Ensure they are securely installed to prevent any dirt or water from entering the fork seal area.
  9. Carefully reinstall the front wheel back into the fork legs, aligning it properly. Tighten the front wheel axle nut and the pinch bolts on the front forks to secure the wheel in place.
  10. Double-check all the connections and make sure everything is properly tightened. This includes the front wheel axle nut, the pinch bolts, and the fork protectors.
  11. Finally, take your Triumph Speed Triple 955 for a short test ride to ensure that the fork seals are working correctly. Pay close attention to any oil leaks or unusual handling before returning to regular riding.

By following these step-by-step instructions, you can successfully replace the fork seals on your Triumph Speed Triple 955. However, if you are not confident in your mechanical abilities, it is always recommended to seek professional assistance or guidance.

Required Tools and Materials for Fork Seal Replacement

When it comes to replacing fork seals on your Triumph Speed Triple 955, you will need a few tools and materials to get the job done right. Here is a list of everything you will need:

Tool/Material Description
Fork Seal Driver A specialized tool used to install the new fork seals properly.
Fork Oil The correct type and amount of fork oil for your specific motorcycle model.
Fork Seal Dust Covers New dust covers to protect the fork seals from dirt and debris.
Socket Set A set of sockets in various sizes to remove and reinstall the fork caps.
Allen Wrenches A set of allen wrenches to remove the screws and bolts holding the fork caps and fork tubes in place.
Torque Wrench A torque wrench to ensure proper tightening of all bolts and screws during reassembly.
Circlip Pliers Pliers specifically designed to remove and install circlips on the fork tubes.
Shop Rags To clean and wipe down the fork tubes and other parts during the replacement process.
Fork Seal Cleaning Tool A specialized tool or improvised method to clean the inside of the fork tube before installing the new seal.
Fork Seal Grease Grease specifically designed for fork seals to lubricate the seals and ensure proper function.
Suspension Fluid Syringe A syringe or similar tool to measure and accurately fill the fork tubes with the correct amount of fork oil.
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Having these tools and materials on hand will make the fork seal replacement process much easier and ensure a successful outcome. Make sure to gather all the necessary items before starting the job to avoid any unnecessary delays or complications.

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Removing the Front Forks from Triumph Speed Triple 955

Replacing the fork seals on your Triumph Speed Triple 955 requires removing the front forks from the motorcycle. Follow these steps to safely remove the front forks:

1. Prepare the motorcycle:

Before starting, make sure the motorcycle is on a stable and level surface. Use a center stand or a paddock stand to lift the front wheel off the ground.

2. Remove the front wheel:

Using a suitable socket wrench, loosen the axle pinch bolts on both sides of the front fork. Then, remove the axle nut and slide out the axle. Carefully remove the front wheel and set it aside in a safe place.

3. Disconnect the brake calipers:

Remove the brake calipers from the front forks by loosening the bolts that secure them. Once the bolts are loosened, carefully slide the calipers off the brake rotor. Hang the calipers using a suitable wire or bungee cord to prevent strain on the brake lines.

4. Detach the front fender:

Remove any mounting bolts or screws that secure the front fender to the front forks. Once the mounting hardware is removed, carefully slide the front fender off the forks and set it aside.

5. Loosen the top triple clamp:

Using an appropriate socket or wrench, loosen the bolts that secure the top triple clamp to the fork tubes. Take care not to fully remove the bolts at this stage, as they will help support the forks during removal.

6. Remove the fork caps:

At the top of each fork tube, there is a fork cap. Use a suitable tool, such as a socket or spanner wrench, to loosen and remove the fork caps. Be prepared for some residual fork oil to drain out.

7. Separate the fork tubes from the triple clamp:

With the fork caps removed, carefully slide the fork tubes out of the triple clamp. Support the forks using one hand as you remove the last bolts securing the top triple clamp. Once the bolts are removed, gently slide out the fork tubes.

8. Secure the fork tubes for work:

Place the removed fork tubes in a suitable holder or vise to immobilize them while you work on replacing the fork seals.

Follow these steps in reverse order to reassemble the front forks after replacing the fork seals. Make sure to tighten all bolts and fasteners to the manufacturer’s specifications and properly bleed the brakes before riding the motorcycle.

Disassembling and Replacing the Fork Seals

Replacing the fork seals on a Triumph Speed Triple 955 is a relatively straightforward process that can be done with some basic tools and mechanical know-how. Here are the steps to disassemble the fork seals and replace them:

  1. Start by removing the front wheel of the motorcycle to gain access to the fork legs.
  2. Loosen the fork clamp bolts and slide the fork legs out of the triple clamp.
  3. Once the fork legs are out, remove the dust caps by prying them off with a flathead screwdriver.
  4. Next, remove the retaining clip that holds the fork seal in place. This can be done using a pair of circlip pliers or a small screwdriver.
  5. With the retaining clip removed, carefully slide the old fork seal off the fork tube. Be careful not to damage the fork tube during this process.
  6. Before installing the new fork seal, clean the fork tube thoroughly to remove any dirt or debris that could potentially damage the new seal.
  7. Apply a small amount of fork oil to the inside of the new fork seal to lubricate it.
  8. Slide the new fork seal onto the fork tube, making sure it is seated properly.
  9. Reinstall the retaining clip to secure the new fork seal in place.
  10. Finally, reinstall the dust cap by gently tapping it into place with a rubber mallet.
  11. Repeat the above steps for the other fork leg.
  12. Once both fork seals are replaced, reinstall the fork legs back into the triple clamp and tighten the fork clamp bolts.
  13. Reinstall the front wheel and tighten the axle nut to the manufacturer’s specifications.
  14. After completing the fork seal replacement, it is important to ensure that the fork legs are properly aligned and that the fork tube height is set correctly. Consult the motorcycle’s service manual for specific instructions on these procedures.
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Tools Needed: Parts Needed:
  • Socket wrench set
  • Circlip pliers or small screwdriver
  • Flathead screwdriver
  • Rubber mallet
  • New fork seals
  • Fork oil

By following these steps and using the proper tools, you can successfully disassemble and replace the fork seals on your Triumph Speed Triple 955, restoring the performance and ride quality of your motorcycle.

Reassembling and Installing the Forks on Triumph Speed Triple 955

After replacing the fork seals on your Triumph Speed Triple 955, it’s time to reassemble and install the forks. Follow these steps to complete the process:

Step 1: Preparing the Forks

Before reassembling the forks, make sure to clean all the components thoroughly. Inspect the fork tubes and sliders for any signs of wear or damage. Replace any worn-out or damaged parts.

Apply a thin coat of fork oil or lubricant to the fork tubes and sliders to ensure smooth operation.

Step 2: Installing the Fork Seals

Carefully slide the new fork seals onto the fork tubes, making sure they are seated properly. Use a seal driver or a suitable tool to press the seals into place. Be careful not to damage the seals during installation.

Step 3: Reassembling the Forks

Reinstall the rebound spring and spacer onto the fork tube. Then, insert the damper rod assembly into the fork tube and secure it in place. Make sure all the components are properly aligned and tightened according to the manufacturer’s specifications.

Reattach the fork cap and tighten it to the recommended torque. Make sure the rebound adjuster is functioning correctly.

Step 4: Installing the Forks

Slide the forks back into the triple tree and tighten the clamp bolts to the specified torque. Make sure the forks are aligned properly and the front wheel is aligned with the forks.

Step 5: Testing and Final Adjustments

After installing the forks, bounce the front end of the motorcycle a few times to make sure the forks are working smoothly. Check for any leaks or abnormal noises.

If necessary, make final adjustments to the fork preload, compression, and rebound settings to suit your riding preferences and the road conditions.

With these steps, you should be able to successfully reassemble and install the forks on your Triumph Speed Triple 955 after replacing the fork seals.

Mark Stevens
Mark Stevens

Mark Stevens is a passionate tool enthusiast, professional landscaper, and freelance writer with over 15 years of experience in gardening, woodworking, and home improvement. Mark discovered his love for tools at an early age, working alongside his father on DIY projects and gradually mastering the art of craftsmanship.

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