FOX Float forks are a popular choice among mountain bikers for their lightweight design and adjustable suspension. However, like any mechanical component, they require regular maintenance to keep them performing at their best. In this article, we will guide you through the steps of servicing your FOX Float forks, helping you prolong their lifespan and maintain optimal performance on the trails.
Before you start the servicing process, it’s important to gather all the necessary tools and materials. You will need a FOX Float fork-specific service kit, which typically includes dust wipers, foam rings, oil seals, and a seal driver. You will also need a suspension pump, a torque wrench, a clean workspace, and some clean rags.
The first step of servicing your FOX Float fork is to remove it from your bike’s frame. This involves loosening the bolts that secure the fork to the frame and removing the front wheel. Once the fork is off the frame, clean the exterior of the fork using a mild soap and water solution, making sure to remove any dirt or debris.
Next, it’s time to disassemble the fork. Start by removing the top cap, which is located at the top of the fork’s upper tube. This will expose the air valve, which you can use to release any air pressure that may be in the fork. Once the air pressure is released, remove the air chamber assembly and the spring assembly.
What Are Fox Float Forks?
Fox Float forks are high-performance suspension forks designed for mountain bikes. They are produced by Fox Racing, a popular brand known for their quality suspension components.
These forks use air springs, which provide a lightweight and highly adjustable suspension system. The air spring allows riders to fine-tune their fork’s performance to match their riding style and trail conditions.
Key Features of Fox Float Forks:
| Damping: | Fox Float forks use various damping technologies, such as FIT4, FIT GRIP, and FIT RC2, to provide smooth and controlled suspension performance. |
| Travel: | Fox Float forks are available in different travel options to accommodate different riding styles and terrain types. Common travel ranges include 100mm, 120mm, and 150mm. |
| Adjustability: | These forks offer multiple adjustment options, including rebound damping, compression damping, and air spring pressure. Riders can fine-tune their fork’s performance according to their preferences. |
| Stiffness: | Fox Float forks are designed to be stiff and responsive, providing better control and handling on rough terrains. |
| Weight: | Thanks to their air spring design, Fox Float forks are generally lighter than coil-spring forks, making them a popular choice for riders looking to reduce overall bike weight. |
Why It’s Important to Service Fox Float Forks?
The Fox Float fork is a crucial component of your mountain bike’s suspension system. As you ride on rough terrain and encounter various obstacles, the fork absorbs shocks and impacts, providing you with a smooth and controlled ride.
Regular servicing of your Fox Float forks is essential to ensure their optimal performance and longevity. Here are some reasons why servicing is important:
- Safety: A properly serviced fork ensures your safety while riding. Regular maintenance helps identify and rectify any potential issues or wear and tear that could compromise the fork’s performance.
- Performance: By servicing your Fox Float forks, you can maintain their peak performance. Over time, dirt, dust, and debris can accumulate in the fork’s internals, affecting its responsiveness and damping capabilities. Servicing helps remove these contaminants and restores the fork’s smooth operation.
- Durability: Fork servicing helps prolong the lifespan of your Fox Float forks. As you ride, seals and bushings may wear out, causing oil leaks and decreased performance. Regular servicing involves replacing worn-out components, ensuring your fork remains in excellent condition.
- Cost-effectiveness: Ignoring regular servicing may lead to more significant issues in the long run. By addressing minor problems early on, you prevent them from escalating into major repairs or costly replacements.
In conclusion, servicing your Fox Float forks is essential for your safety, performance, durability, and cost-effectiveness. Regular maintenance ensures that your fork functions optimally and lasts for a long time, providing you with a smooth and enjoyable riding experience.
When to Service Fox Float Forks?
Servicing your Fox Float forks regularly is crucial to maintaining their performance and extending their lifespan. While the exact service intervals may vary depending on the model and conditions of use, it is generally recommended to service your Fox Float forks at least once a year or every 100 hours of riding.
However, there are certain signs that indicate the need for more immediate servicing:
1. Loss of Performance:
If you notice a significant decrease in your fork’s performance, such as reduced travel, increased stiction, or a lack of responsiveness, it is a clear indication that servicing is needed. This can be caused by the build-up of dirt or lack of lubrication within the fork.
2. Noisy Forks:
If your Fox Float forks start making unusual noises, such as creaking or squeaking, it is a sign of wear or contamination within the fork. Servicing can help identify and rectify the issue.
Additionally, if you ride in particularly harsh or muddy conditions, it is recommended to service your Fox Float forks more frequently, such as every 50 hours of riding. This is because these conditions can accelerate wear and contamination within the fork.
Regular servicing of your Fox Float forks will not only ensure optimal performance but also help prevent potential damage or failures that could lead to accidents. If you are unsure about servicing your forks yourself, it is best to consult a professional bike mechanic who can perform the necessary servicing procedures.
How to Prepare for Fox Float Fork Service?
Before servicing your Fox Float forks, it is important to properly prepare to ensure a smooth and efficient process. Here are some steps to take before starting the service:
1. Gather the Necessary Tools:
Make sure you have all the required tools to perform the service. This may include a set of Allen wrenches, a torque wrench, a socket wrench, a suspension pump, suspension grease, suspension oil, and any other specific tools recommended by Fox for your particular fork model.
2. Find a Suitable Work Area:
Choose a clean and well-lit work area where you can comfortably work on your fork. Make sure you have enough space to lay out the parts and tools without any risk of misplacing or losing anything.
3. Review the Service Manual:
Take the time to thoroughly read and understand the service manual provided by Fox for your specific fork model. Familiarize yourself with the steps, procedures, and any specific requirements or recommendations outlined in the manual.
Tip: It can be helpful to bookmark or make notes on important sections of the manual for quick reference during the service.
4. Clean the Fork:
Prior to servicing, thoroughly clean the exterior of the fork to remove any dirt, debris, or grime. Use a mild soap, water, and a soft cloth or sponge. Avoid using harsh chemicals or solvents that may damage the fork’s finish or seals.
5. Secure the Fork:
Before starting the service, adequately secure the fork to prevent any accidental movement or damage. You can use a fork vise or a sturdy workbench clamp to securely hold the fork in place during the service.
Note: If you are not comfortable or familiar with performing the service yourself, it is recommended to take your fork to a certified Fox service center or a professional bike shop for assistance.
By following these preparation steps, you can ensure a smoother and more successful service of your Fox Float forks, ultimately improving their performance and longevity.
Step-by-Step Guide to Servicing Fox Float Forks
Servicing your Fox Float forks is an essential maintenance task that helps keep your bike performing at its best. Regularly servicing your forks will help prolong their lifespan and ensure optimal performance on the trails. Here is a step-by-step guide to help you service your Fox Float forks.
Tools and materials you will need:
- Fork oil
- Degreaser
- Soft cloth
- Socket wrench set
- Flat-head screwdriver
- Shock pump
- Fork seal driver
- Seal pick
- Fork oil height tool
Step 1: Prepare your workspace
Start by finding a clean and well-lit area to work on your bike. Ensure you have all the necessary tools and materials within reach.
Step 2: Remove the front wheel and release air pressure
Remove the front wheel from your bike and release the air pressure from the forks using a shock pump.
Step 3: Remove the lowers
Using a socket wrench, loosen the bolts that hold the lowers in place. Carefully remove the lowers from the upper tubes.
Step 4: Clean the forks
Using a degreaser and a soft cloth, thoroughly clean the forks and remove any dirt or debris. Make sure to clean both the upper tubes and the lowers.
Step 5: Inspect the seals and bushings
Inspect the seals and bushings for any signs of damage or wear. If you notice any issues, replace them before reassembling the forks.
Step 6: Replace the fork oil
Drain the old fork oil from the lowers and replace it with fresh fork oil. Follow the manufacturer’s recommendations for the correct oil weight and volume.
Step 7: Reassemble the forks
Carefully reassemble the forks, making sure all the components are properly aligned and tightened. Use a seal driver to install the seals and a seal pick to remove any air trapped in the lowers.
Step 8: Set the correct fork oil height
Use a fork oil height tool to set the correct oil level in the forks. This will ensure proper suspension performance.
Step 9: Reinstall the front wheel
Once you have completed the fork servicing, reinstall the front wheel and securely tighten the axle bolts.
Step 10: Test and adjust the air pressure
Using a shock pump, adjust the air pressure according to your riding preferences and the manufacturer’s recommendations.
By following these steps, you can easily service your Fox Float forks and maintain their performance for a long time. Regular servicing will help you enjoy smooth and reliable rides on your bike.
| Fork Model | Recommended Fork Oil Weight |
|---|---|
| Fox Float X2 | 10w-50 |
| Fox Float 36 | 5w-40 |
| Fox Float 34 | 5w-40 |
| Fox Float 32 | 5w-40 |
Tips for Maintaining Fox Float Forks
Proper maintenance is essential for keeping your Fox Float forks in optimal working condition. Regular maintenance can prolong the lifespan of your fork, enhance its performance, and ensure a smooth and reliable ride. Here are some tips for maintaining your Fox Float forks:
Regular Cleaning
After every ride, it is important to clean your Fox Float forks thoroughly. Use a gentle soap or a dedicated suspension cleaner and a soft brush to remove any dirt, grime, and debris that may have accumulated on the fork. Rinse it with clean water and allow it to dry completely before moving on to the next step.
Seal Lubrication
The seals on your Fox Float forks need regular lubrication to ensure smooth operation and prevent dirt from entering the fork. Apply a small amount of suspension oil to the seals and cycle the fork up and down to distribute the lubricant evenly. Wipe off any excess oil with a clean cloth.
It is recommended to lubricate the seals every 20-30 hours of riding or whenever you notice decreased performance or increased friction in the fork.
Rebound and Compression Adjustment
Check the rebound and compression settings of your Fox Float forks regularly. Make sure they are set according to your preferences and the specific terrain you will be riding on. Adjusting these settings can greatly improve the performance and comfort of your fork.
Refer to the user manual or the Fox website for instructions on how to adjust the rebound and compression settings on your specific model of Fox Float fork.
Suspension Service
Periodically, it is important to perform a full suspension service on your Fox Float forks. This involves disassembling, cleaning, and reassembling the entire fork, including replacing any worn-out or damaged parts, such as seals, bushings, or fluids.
It is recommended to have a professional bike shop or a qualified suspension technician perform a suspension service on your Fox Float forks. They have the expertise and specialized tools required to ensure the fork is properly serviced and reassembled.
| Task | Frequency |
|---|---|
| Cleaning and Lubrication | After every ride |
| Seal Lubrication | Every 20-30 hours of riding |
| Rebound and Compression Adjustment | Regularly, based on preferences and terrain |
| Suspension Service | Periodically, as recommended by the manufacturer |
Following these tips will help you maintain your Fox Float forks in the best possible condition, ensuring optimal performance and longevity. Remember to always consult the user manual or seek professional help if you are unsure about any maintenance procedures.
