If you’re an avid mountain biker, you probably know the importance of regular fork maintenance. A well-serviced fork ensures a smooth and comfortable ride, improves performance, and prolongs the lifespan of your equipment. This guide will walk you through the steps to service your RockShox Revelation Air U Turn forks, so you can keep them in peak condition.
Before you start, make sure you have the necessary tools and parts. You’ll need a set of Allen wrenches, a fork oil, a suspension pump, a dust seal kit, and a lower leg service kit. It’s also a good idea to have a clean workspace and some rags or paper towels to catch any drips.
Start by removing the fork from your bike. Loosen the bolts that secure the fork to the frame, then carefully slide it out. Place the fork on your workspace with the stanchions facing up, and use a rag to clean off any dirt or debris. This will prevent any particles from getting inside the fork during the service.
Step-by-Step Guide to Service Rockshox Revelation Air U Turn Forks
Servicing your Rockshox Revelation Air U Turn forks is an important maintenance task that can help ensure the longevity and performance of your suspension. Here is a step-by-step guide to help you through the process:
Step 1: Gather the necessary tools and materials
Before you begin, make sure you have all the tools and materials you will need. This includes a suspension fork oil, suspension fork grease, a suspension pump, a socket wrench set, a torque wrench, a pick set, a screwdriver set, and a clean cloth.
Step 2: Remove the front wheel and loosen the brake caliper
Start by removing the front wheel from your bike and loosening the brake caliper to gain access to the suspension fork.
Step 3: Release air pressure and remove the lowers
Using the suspension pump, release all air pressure from the fork. Then, remove the lowers by undoing the bolts that hold them in place. Be careful not to damage any seals or other components.
Step 4: Clean the lowers and inspect the seals
With the lowers removed, use a clean cloth to wipe away any dirt or debris. Take this opportunity to inspect the seals for any signs of damage or wear. If necessary, replace them.
Step 5: Drain and replace the fork oil
Using the socket wrench, remove the damper cartridge from the upper crown. Drain the fork oil into a container and replace it with fresh suspension fork oil. Follow the manufacturer’s recommendations for the appropriate amount and type of oil.
Step 6: Reassemble the fork
Once you have replaced the fork oil, reassemble the fork by reinstalling the damper cartridge and tightening the bolts securely with the torque wrench. Make sure the seals are properly seated.
Step 7: Reinstall the lowers and adjust air pressure
Slide the lowers back onto the upper stanchions and tighten the bolts. Then, use the suspension pump to adjust the air pressure to the recommended settings for your weight and riding style.
Step 8: Check for proper function
Finally, check that your fork is functioning properly by compressing and rebounding it several times. Ensure there are no unusual noises or excessive stiction.
Following these steps and performing regular maintenance will help keep your Rockshox Revelation Air U Turn forks in optimal condition, ensuring a smooth and enjoyable ride.
Required Tools for Servicing Rockshox Revelation Air U Turn Forks
Servicing your Rockshox Revelation Air U Turn forks requires a specific set of tools in order to properly maintain and repair the forks. Here is a list of the tools you will need:
1. Hex Wrench Set
A hex wrench set is essential for removing and installing bolts on the fork. Make sure you have both metric and imperial sizes to cover all the different bolt sizes.
2. Torx Wrench Set
Many of the bolts on Rockshox forks use Torx heads instead of hex heads. A torx wrench set will be necessary to loosen and tighten these bolts.
3. Suspension Pump
A suspension pump is required to adjust the air pressure in the fork’s air chamber. This tool is essential for maintaining the proper sag and overall performance of the fork.
4. Suspension Fluid
You will need suspension fluid to lubricate the fork’s stanchions and seals during the service. Make sure you have the appropriate weight of suspension fluid for your specific fork model.
5. Seal Kit
A seal kit contains all the necessary replacement seals and o-rings for your Rockshox Revelation Air U Turn forks. It is important to replace these seals regularly to prevent oil leakage and maintain optimal performance.
6. Cable Ties
Cable ties are useful for securing cables and hoses during the service. They help keep things organized and prevent any unnecessary movement or damage.
7. Cleaning Tools
You will need some basic cleaning tools, such as a soft brush and a clean cloth, to remove any dirt and debris from the fork’s external surfaces and internals during the service.
By having these tools on hand, you will be well-equipped to service and maintain your Rockshox Revelation Air U Turn forks. Remember to follow the manufacturer’s instructions and safety guidelines for a successful and safe service.
Step-by-Step Instructions to Service Rockshox Revelation Air U Turn Forks
Servicing your Rockshox Revelation Air U Turn Fork is an important maintenance task that will help keep your forks in optimal condition for a smoother and more controlled ride. Follow these step-by-step instructions to service your forks:
Tools and Materials Needed
Before you start servicing your forks, make sure you have the following tools and materials:
- Shock pump
- Socket set
- Torx wrench set
- Flathead screwdriver
- Rockshox service kit
- Clean rags
- Isopropyl alcohol
- Shock oil
Step 1: Prepare the Fork
Start by removing the front wheel and unscrewing the air cap from the top of the fork. Use a shock pump to release all air pressure from the fork. Place the fork in a work stand or secure it in another way that allows you to work on it comfortably.
Next, you’ll need to remove the rebound and compression knobs. Use a socket set or a Torx wrench set, depending on the specific model of your fork, to remove the knobs. Keep track of any washers or spacers as you remove the knobs.
Step 2: Remove the Lower Leg
Once the rebound and compression knobs are removed, it’s time to remove the lower leg of the fork. Unscrew the lower leg bolts using a socket set or a Torx wrench set. Gently tap the lower leg with a soft mallet to loosen it if necessary. Carefully slide the lower leg down and away from the upper tube to remove it.
Step 3: Clean and Inspect
With the lower leg removed, use clean rags and isopropyl alcohol to thoroughly clean the lower leg, upper tube, and all internal parts. Inspect the parts for any signs of damage or excessive wear. Replace any damaged or worn parts as necessary.
Step 4: Reassemble and Lubricate
Once the parts are clean and inspected, it’s time to reassemble the fork. Apply a small amount of shock oil to the seals and bushings before sliding the lower leg back onto the upper tube. Secure the lower leg by tightening the bolts using a socket set or a Torx wrench set. Reinstall the rebound and compression knobs, making sure to include any washers or spacers that were removed.
Step 5: Inflate and Test
Finally, it’s time to inflate the fork with air. Use a shock pump to slowly add air to the desired pressure according to the manufacturer’s recommendations. Once the fork is properly inflated, test the rebound and compression adjustments to ensure they are functioning correctly. Take the bike for a short ride to ensure the fork is working smoothly before hitting the trails.
Regularly servicing your Rockshox Revelation Air U Turn Fork will help prolong its lifespan and maintain its performance. Follow these step-by-step instructions to keep your forks in top shape and enjoy a better riding experience.
Tips for Maintaining Rockshox Revelation Air U Turn Forks
Maintaining your Rockshox Revelation Air U Turn Forks is crucial to ensuring optimal performance and longevity. Here are some tips to help you keep your forks in top shape:
- Regularly clean the upper tubes and stanchions with a mild soap and water solution to remove dirt and debris. Avoid using harsh chemicals or abrasive cleaners that could damage the seals or coating.
- Inspect the dust seals and wiper seals regularly for any signs of wear or damage. Replace them if necessary to prevent dirt and moisture from entering the fork.
- Check the air pressure in the fork regularly using a shock pump. Refer to the manufacturer’s guidelines for the recommended air pressure range. Adjust the pressure as needed to achieve the desired sag and performance.
- Inspect the rebound and compression knobs for any signs of damage or excessive wear. Ensure they are functioning properly and make any adjustments as necessary.
- Service the fork’s lower legs and air spring regularly to maintain smooth performance. This includes cleaning and lubricating the seals and replacing any worn or damaged parts.
- If you notice any unusual noises or loss of performance, it is recommended to have your fork serviced by a qualified technician to identify and resolve any underlying issues.
- Before each ride, check the headset for proper tightness and ensure there is no play or binding in the fork. Make any necessary adjustments to ensure a secure and smooth ride.
By following these maintenance tips, you can prolong the life of your Rockshox Revelation Air U Turn Forks and enjoy a smoother and more reliable riding experience.
