When it comes to cutting aluminum on a table saw, choosing the right blade is crucial. The wrong blade can lead to a messy cut, excessive heat, and even damage to your saw. That’s why I want to share with you my top recommendation for the best table saw blade for cutting aluminum.
After doing extensive research and testing, I have found that the Freud LU87R010 Industrial Thin Kerf Rip Blade is the best option for cutting aluminum on a table saw. This blade features a specially designed carbide blend and cutting geometry that delivers smooth, clean cuts through aluminum with minimal resistance.
One of the standout features of the Freud LU87R010 blade is its thin kerf design. The thin kerf allows for less material waste and puts less strain on your saw’s motor, making it perfect for cutting aluminum. Additionally, the blade has a non-stick Perma-SHIELD coating that reduces friction and heat buildup, ensuring longevity and preventing the aluminum from sticking to the blade.
Choosing the Best Table Saw Blade for Cutting Aluminum: A Complete Guide
As someone who frequently works with aluminum, I understand how crucial it is to have the right table saw blade for cutting this material effectively. With so many options available, it can be overwhelming to choose the best blade for your needs. In this guide, I will walk you through the key factors to consider when selecting a table saw blade for cutting aluminum, helping you make an informed decision.
Blade Material and Coating
The first thing to consider when choosing a table saw blade for cutting aluminum is the material and coating of the blade. Blades designed specifically for this purpose are typically made of carbide, which is a hard and durable material that can withstand the high friction and heat generated when cutting aluminum. Look for blades with a titanium nitride or titanium carbide coating, as these coatings further enhance the blade’s durability and reduce heat buildup.
Tooth Configuration and Count
The tooth configuration and count of the blade are also important factors to consider. For cutting aluminum, blades with a triple-chip or quadruple-chip tooth configuration are recommended. These configurations have alternating teeth with a flat-top grind and a chamfered edge, allowing for efficient chip clearance and reduced heat buildup. As for the tooth count, a blade with a higher tooth count will generally provide a smoother cut, while a lower tooth count will remove material faster. Consider your specific cutting needs and balance between speed and finish when selecting the tooth count.
Blade Thickness and Hook Angle
The thickness of the blade and its hook angle also play a role in the cutting performance. Thicker blades are generally more stable and less prone to bending or vibrating during the cutting process. A blade with a positive hook angle, typically between 5 and 10 degrees, will be more aggressive and provide a faster cut, but it may also increase the risk of kickback. Consider your experience level and the level of control you have over the saw when choosing the blade thickness and hook angle.
Other Considerations
Finally, there are a few additional factors to keep in mind when selecting a table saw blade for cutting aluminum. Consider the size and arbor of your table saw to ensure compatibility with the blade you choose. Additionally, check the maximum RPM rating of the blade and make sure it matches the capabilities of your saw. Lastly, always prioritize safety by wearing appropriate protective gear, using proper cutting techniques, and following the manufacturer’s instructions.
By taking into account the blade material and coating, tooth configuration and count, blade thickness and hook angle, as well as other considerations, you will be able to choose the best table saw blade for cutting aluminum that meets your specific needs and ensures accurate, clean, and efficient cuts every time.
Understanding the Importance of a High-Quality Blade
As a professional carpenter, I know firsthand the importance of having a high-quality blade when it comes to cutting aluminum on a table saw. The blade you use can significantly impact the quality of your cuts, as well as the overall durability and longevity of your saw. Investing in a top-notch blade is essential for achieving precise and clean cuts, while also ensuring your safety.
A high-quality blade specifically designed for cutting aluminum is crucial because it is engineered to handle the unique properties of this material. Unlike wood or other softer materials, aluminum is a tougher material that requires special attention. A blade with the right tooth geometry and construction will allow you to cut through aluminum with ease, minimizing the risk of kickback or other accidents.
When choosing a blade for cutting aluminum on a table saw, there are several factors to consider:
- Tooth Count and Design: The blade’s tooth count and design will determine its cutting efficiency and the quality of the cut. Blades with a higher tooth count and specialized tooth geometry are ideal for aluminum cutting.
- Material and Coating: Look for blades made from high-quality carbide-tipped or diamond-tipped materials that are specifically designed for cutting aluminum. A blade with a non-stick coating can also help reduce friction and prevent material buildup.
- Blade Diameter: The diameter of the blade will depend on the size of the material you are cutting. Choose a blade with a diameter that matches your cutting needs.
- RPM Rating: Ensure that the blade’s RPM rating matches the maximum speed of your table saw. Using a blade with an RPM rating lower than the saw’s maximum speed can cause damage to the blade or result in poor cutting performance.
By understanding the importance of a high-quality blade and considering these factors, you can ensure that you have the best table saw blade for cutting aluminum. Remember, investing in a top-notch blade is not only essential for achieving precise and clean cuts, but also for your safety and the longevity of your saw.
Factors to Consider when Selecting a Table Saw Blade for Aluminum
When it comes to cutting aluminum with a table saw, selecting the right blade is crucial. There are several factors to consider to ensure that you select the best blade for your cutting needs.
Material: One of the most important factors to consider is the type of material the blade is made of. For cutting aluminum, it is recommended to use a blade made of carbide. Carbide blades are able to withstand the high heat generated when cutting aluminum and are less likely to dull quickly.
Tooth Count: Another important factor to consider is the tooth count of the blade. For cutting aluminum, a blade with a higher tooth count is usually recommended. Higher tooth counts result in a smoother cut and reduce the risk of chipping or tearing the aluminum. A blade with around 80-100 teeth is ideal for cutting thin aluminum sheets, while a blade with 40-60 teeth is better suited for thicker aluminum.
Blade Thickness and Kerf: The thickness of the blade and the size of the kerf also play a role in selecting the right blade. A thinner blade with a smaller kerf will reduce the amount of material wasted and result in a more efficient cut. Additionally, a thinner blade will generate less heat and reduce the chance of the aluminum warping during the cutting process.
Blade Design: Finally, consider the design of the blade. A blade with negative hook angle will reduce the risk of kickback and provide a smoother cut. Some blades also feature special coatings or stabilizers that reduce friction and prevent binding.
By considering these factors, you can select the best table saw blade for cutting aluminum. Remember to always prioritize safety when working with power tools and use appropriate safety gear.
Types of Table Saw Blades for Cutting Aluminum
When it comes to cutting aluminum with a table saw, having the right blade is crucial to achieving clean and accurate cuts. There are several types of table saw blades that are designed specifically for cutting aluminum, each with its own advantages and characteristics.
1. Carbide Tipped Blades: These blades are highly recommended for cutting aluminum due to their durability and ability to maintain sharpness for a long time. The carbide tips are specifically designed to withstand the high heat generated by aluminum cutting, ensuring clean and precise cuts.
2. Aluminum Cutting Blades: These specialized blades are specifically designed to cut aluminum and are ideal for use with table saws. They have a high tooth count and unique tooth geometry that allows for smooth and efficient cutting of aluminum.
When choosing a table saw blade for cutting aluminum, it is important to consider the thickness and type of aluminum you will be cutting. Thicker aluminum may require a blade with more teeth for a smoother and cleaner cut. Additionally, some blades may have a special coating to reduce heat and friction during cutting. It is also important to properly maintain and clean the blade to ensure its longevity and performance.
Top Recommendations for Table Saw Blades for Aluminum Cutting
As a professional woodworker, I understand the importance of using the right tools for the job. When it comes to cutting aluminum on a table saw, having the right blade can make all the difference. After researching and testing various options, I have put together a list of my top recommendations for table saw blades specifically designed for aluminum cutting.
1. Freud LU77M010 10-Inch, 80 Tooth TCG Non-Ferrous Metal Cutting Saw Blade: This blade is specifically designed for cutting non-ferrous metals such as aluminum. Its 80 tooth count and Triple Chip Grind (TCG) tooth geometry provide clean and precise cuts. The anti-vibration technology reduces noise and increases the blade’s stability, ensuring a smooth cutting experience.
2. Diablo D1080N 10-Inch, 80 Tooth Non-Ferrous Metal Cutting Saw Blade: This blade from Diablo is another great option for cutting aluminum on a table saw. With its 80 tooth count and ultra-sharp carbide teeth, it delivers clean and tear-free cuts. The non-stick Perma-SHIELD coating reduces heat buildup and protects the blade against corrosion, extending its lifespan.
- 3. Forrest MM10106 10-Inch, 100 Tooth Aluminum Cutting Saw Blade: This high-quality blade from Forrest is specifically designed for cutting aluminum and other non-ferrous metals. Its 100 tooth count and Hi-ATB (Alternate Top Bevel) tooth geometry ensure smooth and splinter-free cuts. The blade’s carbide-tipped teeth are long-lasting and can withstand the demands of cutting aluminum.
- 4. Tenryu IW-31080AB3 10-Inch, 80 Tooth Aluminum Cutting Saw Blade: This blade from Tenryu features an 80 tooth count and a special tooth configuration that is optimized for cutting aluminum. Its carbide-tipped teeth are designed to withstand the abrasive nature of aluminum, ensuring clean and precise cuts every time.
- 5. CMT 213.244.08 ITK Industrial Non-Ferrous Metal Cutting Saw Blade: This industrial-grade blade from CMT is specifically designed for cutting non-ferrous metals, including aluminum. Its 80 tooth count and negative hook angle provide smooth and clean cuts. The blade’s anti-vibration design reduces noise and extends the life of the blade.
These are my top recommendations for table saw blades for cutting aluminum. Each blade offers unique features and benefits, so consider your specific needs and preferences when making a purchase. With the right blade, you can achieve clean, precise, and efficient cuts in aluminum, helping you to complete your projects successfully.
Tips for Properly Cutting Aluminum with a Table Saw Blade
As someone who frequently works with aluminum, I have learned a few tips and tricks for properly cutting this material with a table saw blade. Here are some key pointers to keep in mind:
1. Use the right blade
When it comes to cutting aluminum, using the right blade is essential. Look for a blade specifically designed for cutting non-ferrous metals like aluminum. These blades usually have a high tooth count and are made from materials like carbide or diamond. They are designed to minimize heat build-up and provide clean, smooth cuts.
2. Adjust the saw settings
Before starting your cut, make sure to adjust the settings on your table saw. For cutting aluminum, you’ll want to set the blade height to just slightly higher than the thickness of the material. This will help prevent kickback and ensure a clean cut. Additionally, adjust the fence to the appropriate distance from the blade to ensure accurate and straight cuts.
3. Properly secure the aluminum
Aluminum can be quite slippery, so it’s important to properly secure it before making your cut. Use clamps or other suitable methods to firmly hold the material in place. This will help prevent it from shifting or moving during the cutting process, which could result in inaccurate cuts or potential accidents.
4. Keep a steady pace
When cutting aluminum with a table saw, it’s important to maintain a steady pace. Push the material through the blade with a controlled, even pressure. Avoid rushing the cut or putting excessive force on the blade, as this can cause the material to bind or the blade to overheat. Take your time and let the blade do the work.
5. Use proper safety gear
Lastly, always prioritize safety when working with a table saw and cutting aluminum. Wear safety goggles, gloves, and hearing protection to protect yourself from potential hazards. Make sure to follow all safety guidelines and instructions provided by the manufacturer of the table saw and blade.
Maintenance and Care for Table Saw Blades when Cutting Aluminum
Proper maintenance and care of your table saw blades are crucial for ensuring their longevity and optimal performance when cutting aluminum. Here are some essential tips to help you maintain and care for your blades:
- Clean the Blades: After each use, make sure to clean the blades thoroughly. Remove any built-up pitch, resin, or other debris to prevent it from affecting the blade’s performance.
- Inspect for Damage: Regularly inspect your blades for any signs of damage, such as missing or chipped teeth. If you notice any issues, replace the blade immediately to avoid risking safety and achieving poor quality cuts.
- Store Properly: When not in use, store your blades in a dry and secure location to prevent rust and other damage. Use blade protectors or keep them in their original packaging to maintain their sharpness and protect against accidental contact.
- Sharpen or Replace: Over time, even the best blades will lose their sharpness. Sharpening your blades regularly will ensure clean and precise cuts. If the blades are dull beyond sharpening or have multiple signs of wear, consider replacing them for optimal results.
- Use the Right Speed: Different aluminum alloys require different cutting speeds. Make sure to adjust the table saw’s speed settings accordingly to avoid overheating the blade and causing potential damage.
- Use Cooling Agents: To prevent overheating, consider using cooling agents or lubricants specifically designed for cutting aluminum. They help cool down the blade and improve overall cutting performance.
- Wear Safety Gear: When cutting aluminum, always prioritize safety. Wear proper safety gear, including safety glasses, gloves, and hearing protection. Aluminum chips and debris can be sharp and hazardous.
Conclusion:
By following these maintenance and care tips, you can ensure that your table saw blades last longer and deliver the best possible results when cutting aluminum. Proper cleaning, inspection, storage, sharpening or replacement, speed adjustment, use of cooling agents, and wearing safety gear are all essential elements of effectively maintaining and caring for your table saw blades. Remember, a well-maintained blade will give you cleaner cuts, prolong the blade’s lifespan, and provide a safer working environment.
10 Best Table Saw Blade For Cutting Aluminum
Evolution Power Tools 14BLADEAL Aluminum Cutting Saw Blade, 14-Inch x 80-Tooth , Green
Features
| Part Number | 14BLADEAL |
| Model | 14BLADEAL |
| Warranty | No Warranty |
| Color | Circular / Chop Saw |
| Size | 14" |
- 1600 RPM
- 80 Carbide Teeth, .094-Inch Kerf
- 1-Inch Arbor Size, -Note: Designed for use with Evolution saws or other low RPM saws.
- Compatible with: Evolution S355CPSL, S380CPS, EVOSAW380, Dewalt DW872, Jancy MCCS14 / MCCS14-2, Milwaukee 6190-20, MK Morse CSM14MB, Ridgid 614, and Steelmax S14
Diablo D1080N Non-Ferrous Metal & Plastic Cutting Saw Blade
Features
| Part Number | D1080N |
| Model | D1080N |
| Warranty | Limited lifetime |
| Color | Silver |
| Size | One Size |
- Laser Cut Stabilizer Vents Trap Noise And Vibration Keeping It Cool And Reducing Blade Warp
- Laser cut heat expansion slots allow blade to expand due to heat build-up keeping the cut true and straight
- Durable micro grain titanium carbide for extreme durability, razor-sharp cuts, and long life
- Package height:14.0"
14 Inch 100 Teeth TCG Aluminum Non-Ferrous Metal Cutting Circular Saw Blade with1-Inch Arbor …
Features
| Part Number | 14*100T |
- UPGRADED GRIND - TCG(triple chip tooth grind) for effortlessly cutting aluminum and non-ferrous metals without causing any damage or deformation
- Designed with 100 carbide-tipped teeth for general-purpose aluminum cutting
- DURABLE - Premium alloy steel blade body, electrophoretic coating reduces rust and corrosion, TCT(tungsten carbide teeth) provide excellent wear and heat resistance
- SPECIFICATION - diameter 14 inch(355 mm), arbor 1 inch(25.4 mm), carbide teeth 100, kerf 3mm, max RPM: 5000
- Perfect for slicing through aluminum and non-ferrous metals such as brass, bronze, copper and so on. Compatible with most 14" circular saws, miter saws, jobsite saws and table saws
MASTEC 14-Inch 100 Tooth TCG for Aluminum and Non Ferrous Metals Cutting Saw Blade with 1-Inch Arbor
Features
| Part Number | HU-XI-201 |
| Color | Silver |
| Size | 14" 100T |
- 【Specification】:14-inch 100 Carbide Teeth 1-inch arbor
- 【Application】:Durable smooth cutting and clean cutting.
- 【TCG Tooth】:Triple Chip Teeth blade ideal for cutting Aluminum,Plexiglass,Plastic,Non-ferrous Metals.
- 【Machine use】:Widely used in Miter Saws,Circular Saws,Table Saws.
- 【Good Service】:Please contact us if you have any questions about this saw blade.We guarantee the 100% replacement.Any problems will be solved within 24 hours.
14 Inch 80 Teeth Aluminium Cutting Blade,Replacement for Evolution 14 Inch 80 Teeth Aluminium Cutting Blade,Compatible with Evolution...
Features
| Part Number | 14 Inch Aluminum Cutting Blade 80Tooth |
| Model | 14 Inch Aluminum Cutting Saw Blade 80 |
| Size | 14 Inch-80Tooth |
- 【14BLADEST product details】: ① aluminium cutting blade model: 14BLADEST ② saw blade cutting width: 0.094 inches ③ saw blade diameter: 14 inches ④ 14-inch aluminium saw blade tip material: tungsten carbide tip ⑤ saw blade maximum speed: 1,600 rpm ⑥ saw blade mandrel size: 1 inches ⑦ cutting saw blade tooth grinding: TCG ⑧ cutting saw blade tooth count: 80
- 【Wide range of applications】: 14 Aluminium cutting blades compatible with Evolution S355MCS, S355CPSL, S380CPS, EVOSAW380, Dewalt DW872, Jancy MCCS14 / MCCS14-2, Milwaukee 6190-20, MK Morse CSM14MB, Ridgid 614, Steelmax S14, or other low RPM saws.
- 【Excellent technology】: 14 inch 80 teeth aluminium cutting blade tip is made of high quality titanium carbide ceramic alloy, hardened body and advanced brazing technology, 14 inch aluminium cutting saw blade adopts advanced TCG (three piece grinding) tip trapezoidal tooth design, providing high efficiency and high precision cutting.
- 【BETTER CUTTING PERFORMANCE】:The 14-inch 80-tooth aluminium cutting blade has high cutting strength and abrasion resistance, specially designed for aluminium metal cutting, producing little heat, burrs or sparks during the cutting process. Replacement for the Evolution 14 inch aluminium cutting blade, also ideal for cutting other non-ferrous metals.
- 【24-Hour Instant Response】:We not only provide high quality products, but also provide good service. If you receive our 14 inch 80 teeth aluminium cutting blade and encounter any problems during use, you can let us know at any time, even after the Amazon return date, we will still provide you with a solution within 24 hours until you are satisfied.
FAQ:
What is the best table saw blade for cutting aluminum?
The best table saw blade for cutting aluminum is a carbide-tipped blade with a triple-chip tooth design. This type of blade is specifically designed to handle the challenges of cutting through aluminum. The carbide tips provide durability and longevity, while the triple-chip tooth design helps to reduce heat buildup and prevent chip clogging.
Why is a carbide-tipped blade recommended for cutting aluminum?
A carbide-tipped blade is recommended for cutting aluminum because carbide is a hard and durable material that can withstand the high heat and abrasive nature of cutting through metal. The carbide tips provide sharp cutting edges that can easily slice through aluminum without becoming dull or worn out.
What is the advantage of a triple-chip tooth design for cutting aluminum?
The advantage of a triple-chip tooth design for cutting aluminum is that it helps to minimize heat buildup and prevent chip clogging. When cutting through aluminum, heat can quickly build up and cause the blade to become dull or damaged. The triple-chip tooth design helps to dissipate heat more effectively, ensuring that the blade remains sharp and efficient throughout the cutting process. Additionally, the design helps to prevent chips from getting stuck between the teeth, which can lead to uneven cuts and potentially damage the material.
Conclusion
In conclusion, when it comes to cutting aluminum with a table saw, it is important to choose the right blade for the job. A good quality carbide tipped blade with a high tooth count, such as the Freud LU83R010, is recommended for clean and smooth cuts. This blade is specifically designed to handle aluminum and other non-ferrous metals, ensuring precise and efficient cuts. It is crucial to consider the thickness of the aluminum being cut and adjust the table saw settings accordingly. Additionally, using cutting lubricants can help to prevent overheating and extend the life of the blade. Choosing the best table saw blade for cutting aluminum will ultimately result in accurate, clean, and professional-looking cuts for your projects.
