How to change blade makita plunge saw

Changing the blade of your Makita plunge saw is a simple and essential maintenance task that will ensure the longevity and efficiency of your tool. Whether you’ve worn out the old blade or need to switch to a different type for a specific project, this step-by-step guide will walk you through the process.

Step 1: Safety First

Before starting any blade replacement, make sure your Makita plunge saw is unplugged and the lock button is engaged to prevent accidental starting. This will protect you from potential injuries during the blade changing process.

Step 2: Loosen the Blade Bolt and Plate

Using the provided hex wrench or an appropriate-sized screwdriver, loosen the blade bolt and plate by turning counterclockwise. Be sure to hold the blade with a cloth or gloves to prevent it from spinning while you loosen the bolt.

Makita A-99982 6-1/2" 60T (ATB) Carbide-Tipped Cordless Plunge Saw Blade
Makita A-99982 6-1/2" 60T (ATB) Carbide-Tipped Cordless Plunge Saw Blade
$52.41
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Amazon price updated: October 12, 2024 12:24 pm

Step 3: Remove the Old Blade

Gently lift the old blade off the saw’s arbor, making sure to keep your fingers clear of the sharp teeth. It’s recommended to place the old blade in a safe disposal container to prevent accidental injuries.

Step 4: Install the New Blade

Position the new blade onto the arbor, aligning the center mounting hole with the arbor. Make sure the teeth are facing in the proper cutting direction indicated on the blade. Replace the blade bolt and plate, and tighten them securely by turning clockwise. Double-check that the blade is properly seated and secured before moving on.

Step 5: Test and Adjust

Festool 495377 Fine Tooth Cross-Cut Saw Blade For TS 55 Plunge Cut Saw - 48 Tooth
Festool 495377 Fine Tooth Cross-Cut Saw Blade For TS 55 Plunge Cut Saw - 48 Tooth
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After successfully changing the blade, plug in your Makita plunge saw and test it on a scrap piece of wood to ensure proper operation. If necessary, adjust the blade depth or angle according to your specific needs and the requirements of your project.

Remember to always wear appropriate safety gear, such as goggles and gloves, when working with power tools. Practice caution and take your time during the blade changing process to avoid accidents or damage to your saw.

Step-by-step guide: How to change blade on Makita plunge saw

Changing the blade on your Makita plunge saw is a simple process that can be done in a few easy steps. Follow the instructions below to ensure a safe and successful blade replacement:

Tools and materials you will need:

  • Makita plunge saw
  • Replacement blade
  • Hex key or Allen wrench
  • Protective gloves

Step 1: Power off and secure

Before starting any work, make sure the plunge saw is turned off and unplugged from the power source. Place it on a stable and secure surface such as a workbench or table.

Step 2: Remove the blade guard

Locate the blade guard, which is the plastic cover that protects the blade. Use your hex key or Allen wrench to remove the screws holding the guard in place. Carefully lift off the blade guard and set it aside.

Makita A-99976 6-1/2" 56T Carbide-Tipped Cordless Plunge Saw Blade
Makita A-99976 6-1/2" 56T Carbide-Tipped Cordless Plunge Saw Blade
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Amazon price updated: October 12, 2024 12:24 pm

Step 3: Lock the blade

To prevent the blade from turning while you remove it, you need to lock it in place. Look for the blade lock button on the plunge saw and hold it down. This will prevent the blade from rotating.

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Step 4: Remove the blade

Using your free hand, use the hex key or Allen wrench to loosen the arbor nut. Turn it counterclockwise to loosen it. Once loose, you can remove the arbor nut and the outer flange. Carefully lift the old blade off the arbor and set it aside.

Step 5: Install the new blade

Take the new blade and align the center hole with the arbor on the saw. Slide the blade onto the arbor, making sure it sits flush against the inner flange. Reinstall the outer flange and the arbor nut, and tighten it by turning it clockwise with the hex key or Allen wrench.

Step 6: Replace the blade guard

Place the blade guard back over the blade, aligning the screw holes with the corresponding openings on the plunge saw. Use the hex key or Allen wrench to securely fasten the screws and ensure the blade guard is properly secured.

Step 7: Test the blade

Double-check that the blade is securely tightened and the blade guard is correctly in place. Plug in the power cord, turn on the plunge saw, and make a few test cuts on scrap material to ensure the blade is functioning properly.

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That’s it! You have successfully changed the blade on your Makita plunge saw. Remember to always wear protective gloves and follow safety guidelines when working with power tools. Happy cutting!

Gather necessary tools and equipment

Before you start changing the blade on your Makita plunge saw, it’s essential to gather all the necessary tools and equipment. Having everything at hand will make the process smoother and more efficient.

Here’s a list of the tools and equipment you’ll need:

  • Allen wrench: You’ll need this to loosen and tighten the bolts that hold the blade in place.
  • Makita multi-tool: This tool will help you remove any obstructions or debris that may be blocking access to the blade.
  • Safety goggles: Protect your eyes from any flying debris or particles that may be released during the blade change.
  • Gloves: Keep your hands safe from sharp edges, especially when handling the old blade or installing the new one.
  • New blade: Make sure you have a compatible replacement blade on hand before starting the process.
  • Ruler or measuring tape: You may need to measure the depth of the cut or ensure the blade is properly aligned.
  • Clean cloth or rag: Use this to remove any dust or residue that may have accumulated on the saw.

By gathering and preparing these tools and equipment beforehand, you’ll be ready to tackle the blade changing process efficiently and safely.

Prepare the plunge saw for blade change

Before changing the blade on your Makita plunge saw, it is important to take a few preparatory steps to ensure safety and efficiency. Follow these instructions to prepare your plunge saw for a blade change:

  1. Ensure that the saw is turned off and unplugged from the power source.
  2. Place the plunge saw on a secure and stable surface, such as a workbench or table.
  3. Locate the arbor lock button on the saw. This button is typically located on the top or side of the motor housing.
  4. Press the arbor lock button to engage the lock, which will prevent the blade from rotating.
  5. Using the appropriate size wrench provided with your plunge saw, loosen the bolt or nut that secures the blade to the arbor. The direction to loosen the bolt may vary depending on the model of your saw, so consult the user manual if necessary.
  6. Once the bolt or nut is loosened, remove it completely and set it aside in a safe place.
  7. Gently lift the old blade off the arbor, taking care not to damage the saw or yourself in the process.
  8. Inspect the arbor and blade for any signs of damage or wear. Clean the arbor if necessary.
  9. Prepare the new blade by ensuring it is compatible with your Makita plunge saw and inspecting it for any defects.
  10. With the arbor lock engaged, carefully align the new blade onto the arbor, ensuring that it is securely seated.
  11. Thread the bolt or nut back onto the arbor and tighten it with the wrench provided. Again, consult the user manual if you are unsure of the tightening direction.
  12. Ensure that the blade is properly tightened, but do not overtighten, as this may damage the blade or arbor.
  13. Double-check that the blade is securely attached and that the arbor lock is disengaged before powering on the saw.
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By following these steps, you will be able to safely and effectively prepare your Makita plunge saw for a blade change.

Remove the old blade from the plunge saw

Before changing the blade on your Makita plunge saw, it is important to follow the proper safety precautions. Ensure that the saw is unplugged and the power switch is in the off position. Additionally, wear safety goggles and gloves for protection.

Step 1: Prepare the plunge saw

Set the plunge saw on a stable work surface with the blade facing up. Use a clamp or another method to secure the plunge saw in place during the blade changing process.

Step 2: Loosen the blade bolt

Locate the blade bolt on the side of the plunge saw. Use the blade wrench provided with the saw to loosen the bolt by turning it counterclockwise. Hold the blade bolt securely to prevent the blade from spinning while loosening.

Step 3: Remove the old blade

Once the blade bolt is sufficiently loosened, remove it completely from the plunge saw. Carefully take out the old blade from the saw. Be cautious and avoid touching the sharp edges of the blade.

It is recommended to inspect the old blade for any signs of damage or wear. If the blade is worn out or damaged, it is important to replace it with a new blade before continuing with your project.

To dispose of the old blade safely, wrap it in a thick cloth or use a blade disposal container to prevent accidental injuries. Never throw the old blade directly in the trash.

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Tools and Materials Needed:
– Makita plunge saw
– Blade wrench
– Safety goggles
– Gloves
– Clamp or securing method
– Thick cloth or blade disposal container

Install the new blade on the plunge saw

When it comes time to change the blade on your Makita plunge saw, it’s important to follow the proper steps to ensure a safe and successful blade replacement. Here’s a step-by-step guide on how to install the new blade:

Step 1: Safety first

Before you begin, make sure the plunge saw is turned off and unplugged from the power source. This will prevent any accidental starts and ensure your safety during the blade installation process.

Warning: The blade can be extremely sharp, so handle it with caution. Always wear protective gloves to avoid any potential cuts or injuries.

Step 2: Remove the old blade

Locate the blade lock button or lever on the plunge saw, which is usually located near the blade housing. Press and hold the lock button or lever to immobilize the blade.

Next, use the included wrench or a suitable wrench to loosen the arbor nut holding the blade in place. Rotate the nut counterclockwise to loosen it, but be careful not to drop the nut or the blade.

Once the arbor nut is loose, gently remove it along with the outer washer. Carefully take out the old blade from the saw’s arbor, making sure not to touch the blade’s teeth or cutting edge.

Step 3: Install the new blade

Take the new blade and align it with the saw’s arbor, making sure the teeth are pointing in the correct direction. Slide the blade onto the arbor, ensuring it fits snugly against the inner blade washer.

Replace the outer washer and the arbor nut onto the arbor. Use the wrench to tighten the arbor nut firmly, but be careful not to overtighten it.

Note: Some plunge saws may have a directional arrow indicating the correct blade rotation. Make sure the arrow on the blade matches the correct rotation direction of your saw.

If you are unsure about the installation process, consult the user manual or contact Makita customer support for further assistance.

Once the new blade is securely installed, you can now plug in and turn on the plunge saw. Check that the blade is properly aligned and running smoothly before using it for any cutting tasks.

Remember to always follow the manufacturer’s recommendations and guidelines when changing blades on your Makita plunge saw to ensure optimal performance and safety.

Mark Stevens
Mark Stevens

Mark Stevens is a passionate tool enthusiast, professional landscaper, and freelance writer with over 15 years of experience in gardening, woodworking, and home improvement. Mark discovered his love for tools at an early age, working alongside his father on DIY projects and gradually mastering the art of craftsmanship.

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