Performance Power Mitre Saw is a versatile tool that is commonly used for cutting various materials such as wood, metal, and plastic. It is designed to make accurate and precise cuts, allowing for a professional finish. However, like any other power tool, it requires regular maintenance to ensure optimal performance.
One of the key components that often needs replacing in a Performance Power Mitre Saw is the brushes. The brushes are responsible for transferring electrical current to the motor, which in turn powers the saw. Over time, the brushes can wear down, resulting in poor performance or even complete failure of the saw.
Changing the brushes on a Performance Power Mitre Saw is a relatively simple process that can be done by anyone with basic DIY skills.
Firstly, ensure that the saw is completely disconnected from the power source to avoid any accidents. Then, locate the brush caps on the side of the saw’s motor. These caps are usually made of plastic and can be easily removed with a flathead screwdriver. Once removed, you will be able to see the brushes inside the caps.
Step-by-Step Guide: Changing Brushes on Performance Power Mitre Saw
Brushes on a Performance Power Mitre Saw are an essential component that needs to be replaced periodically to maintain optimal performance of the tool. Here is a step-by-step guide on how to change the brushes on your Performance Power Mitre Saw:
| Step 1: | Disconnect the power cord from the electrical outlet to ensure your safety during the process. |
| Step 2: | Locate the brush caps on the sides of the motor housing. These caps usually have a small screw holding them in place. |
| Step 3: | Use a screwdriver to remove the screws securing the brush caps. Keep the screws in a safe place to avoid loss. |
| Step 4: | Gently remove the brush caps to expose the brushes. Take note of the orientation of the brushes before removal. |
| Step 5: | Using your fingers or a pair of pliers, carefully pull out the old brushes from their holders. |
| Step 6: | Inspect the condition of the old brushes. If they are worn out, frayed, or damaged, it is time to replace them. |
| Step 7: | Align the new brushes with their respective holders in the same orientation as the old brushes. |
| Step 8: | Gently push the new brushes into their holders until they are snugly in place. |
| Step 9: | Replace the brush caps and secure them with the screws that were removed earlier. |
| Step 10: | Ensure that the brush caps are tightly secured to prevent any debris from entering the motor housing. |
| Step 11: | Reconnect the power cord to the electrical outlet. |
| Step 12: | Test the Mitre Saw to verify that the brushes are functioning properly. |
Following these steps will enable you to successfully change the brushes on your Performance Power Mitre Saw and keep it running smoothly. It is important to regularly inspect and replace the brushes to ensure optimal performance and prolong the lifespan of your tool.
Safely Prepare the Mitre Saw
Before changing the brushes on your Performance Power Mitre Saw, it is important to take the appropriate safety precautions to ensure your well-being and prevent any accidents. Follow these steps to safely prepare the mitre saw:
Gather the Necessary Tools and Equipment
Make sure you have all the tools and equipment you will need for the job. This may include a screwdriver, allen wrench, replacement brushes, and any other specific tools mentioned in your saw’s manual.
Turn off the Power and Unplug the Saw
Before starting any work on your mitre saw, turn off the power switch and unplug it from the power source. This will prevent any accidental starts while you are working on the saw.
Create a Suitable Work Area
Clear a suitable work area for your mitre saw. Ensure that the area is clean, well-lit, and spacious enough to accommodate your tools and the saw itself. Remove any obstacles or clutter that may hinder your work.
Secure the Workpiece
If necessary, secure the workpiece firmly in place using clamps or another appropriate method. This will ensure stability and prevent any movement or slippage while you are operating the mitre saw.
Inspect the Saw
Take a few moments to inspect the mitre saw for any visible signs of damage or wear. Check the power cord and make sure it is in good condition. If you notice any issues, do not proceed with the brush replacement and consult a professional for assistance.
Put on Safety Gear
Always wear the appropriate safety gear when working with power tools. This may include safety goggles, ear protection, and gloves. These items will help protect you from any potential hazards and reduce the risk of injury.
Refer to the Manual
Consult the user manual provided with your Performance Power Mitre Saw for specific instructions on how to change the brushes. Each saw may have slight variations in the process, and it is essential to follow the manufacturer’s guidelines.
Proceed with Caution
With all the necessary preparation complete, you can now proceed with caution to change the brushes on your Performance Power Mitre Saw. Follow the steps outlined in the manual, being careful and mindful of safety at all times.
Note: If you are unsure or uncomfortable performing any aspect of this task, it is always best to seek professional assistance to ensure the job is done safely and correctly.
| Tools Needed: | Screwdriver | Allen wrench |
|---|---|---|
| Materials Needed: | Replacement brushes |
Remove the Old Brushes
To change the brushes on your Performance Power mitre saw, you’ll need to remove the old brushes first. Follow these simple steps to get started:
1. Begin by unplugging the power cord from the saw to ensure your safety during the process.
2. Locate the brush caps on the sides of the motor housing. These cylindrical caps are often made of plastic and can be easily identified.
3. Using a screwdriver or your fingertips, gently remove the brush caps by twisting them counterclockwise.
4. Once the brush caps are removed, carefully take out the old brushes from the holders. Depending on the model, you may need to wiggle the brushes or use a pair of pliers to pull them out.
5. Inspect the old brushes for any signs of wear or damage. If the brush length is significantly shorter than the new brushes, it is definitely time for a replacement.
6. Clean the brush holders using compressed air or a soft brush to remove any dust or debris that may have accumulated inside.
7. Take the new brushes and insert them into the brush holders, ensuring they fit securely and make good contact with the armature.
8. Reattach the brush caps by twisting them clockwise until they are firmly in place.
9. Double-check that the brushes are properly seated and aligned before proceeding further.
10. Congratulations! You have successfully removed the old brushes from your Performance Power mitre saw. Now you can proceed to install the new brushes and enjoy the improved performance of your saw.
Install the New Brushes
Before installing the new brushes on your Performance Power mitre saw, make sure that the power cord is unplugged from the electrical outlet for safety reasons.
1. Locate the brush housing on the motor of your mitre saw. The brush housing is usually located on the side of the motor and can be easily identified by its rectangular shape.
2. Gently remove the brush housing cover by unscrewing the screws that hold it in place. Keep the screws in a safe place as you will need them later when reassembling the brush housing.
3. Take note of how the old brushes are positioned inside the brush housing. Pay attention to the orientation of the brushes and the metal springs that hold them in place for easier installation of the new brushes.
4. Remove the old brushes from the motor by gently pulling them out. Be careful not to damage the brush housing or the metal springs as you remove the brushes.
5. Take the new brushes and insert them into the brush housing. Ensure that the orientation of the brushes matches that of the old brushes you removed earlier. The metal springs should also align properly with the brushes.
6. Once the new brushes are in place, press them down to ensure a secure fit. They should slide into the brush housing smoothly without any resistance.
7. Reattach the brush housing cover by screwing the screws back into their original positions. Make sure the cover is securely in place to protect the brushes and the motor.
8. Plug the power cord back into the electrical outlet and test the mitre saw to ensure that the new brushes are functioning properly.
By following these steps, you should be able to successfully install the new brushes on your Performance Power mitre saw. If you have any difficulties or concerns during the installation process, it is recommended to consult the user manual or seek professional assistance.
