If you are a woodworking enthusiast, having a reliable and accurate table saw fence is essential for achieving precise cuts. One popular style of a table saw fence is the Biesemeyer style, known for its robust build and accuracy. While you can always purchase a Biesemeyer fence, why not challenge yourself and try making one from scratch? In this article, we will guide you through the step-by-step process of creating your own Biesemeyer style table saw fence.
Before you get started, it is important to gather all the necessary materials and tools. You will need a sturdy piece of hardwood, such as oak or maple, for the main fence body. Additionally, you will need a metal angle iron, bolts, nuts, washers, and some basic woodworking tools including a table saw, drill, and router.
Constructing a Biesemeyer style table saw fence involves several key steps. First, you will need to cut the main fence body to the desired length and width. Next, you will need to cut a groove along the length of one side of the fence body to accommodate the guide rail. Once the groove is made, you can install the metal angle iron to act as a support for the fence and guide rail. Finally, you will need to attach the fence to your table saw and ensure it is parallel to the blade for accurate cuts.
What is a biesemeyer style table saw fence?
A biesemeyer style table saw fence is a type of fence system that is commonly used on table saws. It is named after its inventor, Bill Biesemeyer. The biesemeyer style fence is known for its accuracy, durability, and ease of use, making it a popular choice among woodworkers and DIY enthusiasts.
The fence is designed to provide precise and straight cuts by acting as a guide for the workpiece as it is being fed through the saw. It is typically made from a solid and robust material, such as aluminum or steel, to ensure stability and prevent any movement during the cutting process.
Features of a biesemeyer style table saw fence:
- Parallel Adjustments: The biesemeyer style fence allows for easy parallel adjustments, enabling the user to align the fence perfectly with the saw blade. This ensures that the workpiece is accurately guided along the desired cutting path.
- Locking Mechanism: The fence is equipped with a locking mechanism that securely holds it in place once the desired position is achieved. This eliminates any potential movement during the cutting operation, providing stability and precision.
- Tape Measure System: Many biesemeyer style fences feature a built-in tape measure system that allows for quick and accurate measurements. This eliminates the need for additional measuring tools and speeds up the setup process.
Overall, the biesemeyer style table saw fence is a reliable accessory that enhances the performance and accuracy of a table saw. Whether you are a professional woodworker or a hobbyist, investing in a high-quality fence system can greatly improve your woodworking projects.
Choosing the right materials
When making a Biesemeyer style table saw fence, it is important to choose the right materials to ensure durability and precision in your woodworking projects. Here are some key considerations when selecting materials for your fence:
- Aluminum: For the main body of the fence, aluminum is a popular choice due to its lightweight yet sturdy nature. Aluminum is known for its excellent strength-to-weight ratio, making it ideal for creating a fence that is both durable and easy to handle.
- Steel: Another option for the fence body is steel, which is known for its strength and resistance to bending or warping. Steel fences are generally heavier than aluminum ones, providing added stability and reducing the risk of vibration during cutting.
- HDPE (High-Density Polyethylene): HDPE is commonly used for the fence faces, as it is a tough and slippery material that helps facilitate smooth wood movement. It is also resistant to moisture and chemicals, making it a durable choice for a table saw fence.
- Miter guide bar: The miter guide bar can be made from steel or aluminum, similar to the main body of the fence. A smooth and accurately cut miter guide bar is essential for precise and repeatable angle cuts.
- Hardware: Choosing the right hardware, such as bolts and screws, is crucial for ensuring that the fence is securely attached to your table saw. Look for high-quality, corrosion-resistant options that will withstand the demands of woodworking.
When selecting materials for your Biesemeyer style table saw fence, consider your specific woodworking needs and budget. High-quality materials may come at a higher cost but can result in a more reliable and accurate fence that will last for years to come.
Wood or metal?
When it comes to choosing materials for your biesemeyer style table saw fence, you have two main options: wood or metal. Each material has its own advantages and disadvantages, so it’s important to consider your specific needs and preferences before making a decision.
Wood:
- Wood is a popular choice for table saw fences due to its natural aesthetic appeal. It can add warmth and character to your workshop.
- Wood is relatively easy to work with, so you can easily customize the design and dimensions of your fence to fit your specific needs.
- However, wood may not be as durable as metal and can be more susceptible to wear and tear over time. It may require more maintenance and frequent replacement.
- Wood can also be affected by changes in temperature and humidity, which may cause it to warp or expand, potentially affecting the accuracy of your cuts.
Metal:
- Metal table saw fences are known for their durability and strength. They can withstand heavy use and are less likely to warp or wear out over time.
- Metal fences generally provide more accuracy and stability, which is crucial for precise cuts.
- However, metal fences can be more expensive than their wooden counterparts. They may also lack the natural charm and warmth that wood brings to a workshop.
- Additionally, working with metal may require specialized tools and skills, making it a less accessible option for some DIY enthusiasts.
Ultimately, the choice between wood and metal for your biesemeyer style table saw fence will depend on your personal preferences, budget, and the specific requirements of your woodworking projects. Consider the pros and cons of each material and choose the one that best suits your needs.
Building the fence
To start building the biesemeyer style table saw fence, you will need the following materials:
- Aluminum extrusions
- Angle brackets
- Bolts and nuts
- Wood for the fences
- Square tubing
- Measuring tape
- Saw
- Drill
Step 1: Cut the aluminum extrusions
Using a saw, cut the aluminum extrusions to the desired length for the fence. Make sure the lengths match both sides of your table saw.
Step 2: Attach the angle brackets
Take the cut aluminum extrusions and attach angle brackets to the ends using bolts and nuts. This will allow for easy adjustment of the fence.
Step 3: Attach the square tubing
Attach the square tubing to the angle brackets using bolts and nuts. This will serve as a support for the wooden fences.
Step 4: Measure and cut the wooden fences
Using a measuring tape, measure the distance from the front of your table saw to the square tubing. Cut two pieces of wood to this length, ensuring they are straight and even.
Step 5: Attach the wooden fences
Attach the wooden fences to the square tubing using screws or bolts. Make sure they are secure and parallel to each other.
Once you have completed these steps, your biesemeyer style table saw fence will be ready to use. Make sure to test it out and make any necessary adjustments for accuracy. Happy woodworking!
Step by step instructions
Follow these simple steps to make your own biesemeyer style table saw fence:
Materials needed:
- 1×4 wooden board (length depending on your table saw)
- Measuring tape
- Pencil
- Saw
- Drill
- Screws
Instructions:
- Measure the length of your table saw and cut the 1×4 wooden board to the same length.
- Position the wooden board vertically on the table saw’s surface, aligning one end with the blade.
- Using a pencil, mark the position of the board on the table saw.
- Measure the distance from the marked position to the front of the table saw.
- Cut two smaller pieces of the 1×4 wooden board to match this distance.
- Position one smaller piece horizontally on the side of the table saw where the fence will be located, aligning it with the marked position.
- Secure the smaller piece with screws, making sure it is level with the table saw’s surface.
- Repeat steps 6 and 7 on the other side of the table saw.
- Position the larger wooden board vertically between the two smaller pieces, aligning it with the marked position.
- Secure the larger board with screws, making sure it is level with the table saw’s surface.
- Test the fence to ensure it slides smoothly across the table saw’s surface and locks securely in place.
- Make any necessary adjustments and tighten all screws.
Following these steps will allow you to create a biesemeyer style table saw fence that enhances the accuracy and efficiency of your woodworking projects.
| Step | Description |
|---|---|
| 1 | Cut the 1×4 wooden board to match the length of your table saw. |
| 2 | Position the wooden board vertically on the table saw’s surface, aligning one end with the blade. |
| 3 | Mark the position of the board on the table saw with a pencil. |
| 4 | Measure the distance from the marked position to the front of the table saw. |
| 5 | Cut two smaller pieces of the 1×4 wooden board to match this distance. |
| 6 | Position one smaller piece horizontally on the side of the table saw where the fence will be located, aligning it with the marked position. |
| 7 | Secure the smaller piece with screws, making sure it is level with the table saw’s surface. |
| 8 | Repeat steps 6 and 7 on the other side of the table saw. |
| 9 | Position the larger wooden board vertically between the two smaller pieces, aligning it with the marked position. |
| 10 | Secure the larger board with screws, making sure it is level with the table saw’s surface. |
| 11 | Test the fence to ensure it slides smoothly across the table saw’s surface and locks securely in place. |
| 12 | Make any necessary adjustments and tighten all screws. |
Tips for using the fence
Using the biesemeyer style table saw fence can greatly enhance your woodworking projects. Here are some tips to help you make the most of the fence:
1. Proper alignment
Ensure that the fence is properly aligned with the blade before making any cuts. This will help you achieve accurate and precise cuts every time. Use a straight edge or a reliable measuring tool to check the alignment and make adjustments if necessary.
2. Securing the workpiece
Always securely clamp down your workpiece to the table saw before feeding it through the blade. This will prevent any movement or slipping, ensuring a safe and accurate cut. Take the time to set up clamps or use other appropriate methods to secure your workpiece prior to cutting.
3. Consistent pressure
As you guide the workpiece along the fence, apply consistent pressure to keep it firmly against the fence. This will help prevent any wobbling or shifting during the cut, resulting in a cleaner and more precise cut. Keep a firm grip on the workpiece and feed it through the blade at a steady pace.
4. Make test cuts
Before making the final cuts on your actual workpiece, it’s a good idea to make test cuts on scrap material. This will allow you to confirm that the fence is properly aligned and that the blade is set at the correct height. It will also let you adjust the fence as needed and ensure you achieve the desired result on your actual project.
By following these tips, you’ll be able to use your biesemeyer style table saw fence effectively and confidently for all your woodworking needs.
