How to make a router table for your table saw

August 24, 2018

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Are you tired of having to work with a handheld router while trying to make precise cuts on your woodworking projects? A router table can make a huge difference in your woodworking experience, providing stability and accuracy. The good news is, you can easily build your own router table using your existing table saw. This article will guide you through the necessary steps to create a functional and efficient router table that will take your woodworking to the next level.

First and foremost, safety should always be your top priority when working with power tools. Before you begin, make sure you have all the necessary safety gear, including safety glasses, ear protection, and a dust mask. Additionally, ensure that your table saw is in good working condition and properly calibrated.

The materials and tools you will need for this project include a plywood sheet, a router mounting plate, T-nuts, screws, a router, a flush trim bit, a straight cutting bit, a drill, a jigsaw, a straightedge, clamps, and a measuring tape. Once you have gathered all the necessary items, you can proceed to the construction of your router table.

Start by measuring the dimensions of your table saw’s surface. Using these measurements, cut the plywood sheet to the appropriate size, ensuring it fits securely on top of your table saw. Then, mark the position where you want to install the router mounting plate. This plate will allow you to securely attach your router to the table. Use a drill to create holes for the T-nuts, then attach them to the marked position on the plywood sheet.

Building Your Own Router Table

Building your own router table can be a rewarding and cost-effective project for any woodworker. With a router table, you can easily and safely perform a variety of routing operations, such as molding edges, creating dadoes, and making intricate designs.

Materials Needed:

A sturdy table or workbench
A router
A router table top (made of MDF or phenolic material)
Router table fence
Router table insert plate
Miter gauge
Toggle clamps
Screws, drill, and other basic tools

Step 1: Prepare the Table

If you already have a sturdy table or workbench, you can use it as the base for your router table. Make sure it is flat and level. If needed, reinforce it with additional supports. Attach the router table top securely to the table or workbench using screws.

Step 2: Install the Fence

The fence is an essential component of the router table as it helps guide the wood and ensures accuracy. Attach the router table fence to the table top using screws. Make sure it is parallel to the miter gauge slot and adjustable for different routing operations.

Step 3: Mount the Router

Mount your router onto the router table using the router table insert plate. Follow the manufacturer’s instructions for attaching the router to the plate and securing the plate to the table top. Make sure the router is centered and level with the table top.

Step 4: Attach the Accessories

Attach the miter gauge to the miter gauge slot on the router table. This will help you guide the wood and make accurate cuts. Install toggle clamps on the table to secure the wood in place while routing.

Step 5: Test and Adjust

Before using the router table, make sure everything is properly installed and adjusted. Turn on the router and test the functionality of the table. Check the fence alignment and adjust if necessary. Practice using the router table with scrap wood to gain confidence and ensure accuracy.

Note: Always wear safety goggles and use proper safety techniques when operating power tools.

With your own homemade router table, you will have a versatile tool for your woodworking projects. Enjoy the benefits of precision and control as you tackle new routing tasks!

Step-by-Step Guide to Creating a Router Table for Your Table Saw

If you have a table saw and want to expand its capabilities, creating a router table attachment is a great option. With a router table, you can perform a wide range of woodworking tasks with precision and ease. Follow these steps to create your own router table for your table saw.

Gather the Necessary Materials

Before you begin building your router table, make sure you have all the necessary materials. Here’s a list of what you’ll need:

Table saw
Plywood sheet
Router mounting plate
Router
Aluminium extrusion
Various screws and nuts
Drill and drill bits
Saw
Clamps

Prepare the Plywood Sheet

Start by preparing the plywood sheet that will serve as the top of your router table. Measure and cut the plywood to the desired size, making sure it fits securely onto your table saw. Sand the edges to ensure they are smooth and free from splinters.

Install the Router Mounting Plate

Next, you’ll need to install the router mounting plate onto the plywood. Trace the outline of the plate onto the plywood and use a jigsaw to cut out the opening. Attach the mounting plate to the plywood using screws or any other suitable fasteners.

Secure the Aluminium Extrusion

To create the fence for your router table, secure the aluminium extrusion in place. Measure and cut the extrusion to the desired length, ensuring it extends beyond the edges of the plywood. Attach the extrusion using screws or clamps.

Attach the Router

Now it’s time to attach the router to the mounting plate. Follow the manufacturer’s instructions for securing the router in place. Make sure the router is securely fastened and aligned with the opening in the plywood.

Test and Adjust

Before using your new router table, test it to ensure everything is working properly. Turn on the router and adjust the fence as needed. Make any necessary adjustments to the router depth and position to achieve the desired cuts.

With these steps, you can easily create a router table attachment for your table saw. Enjoy the versatility and precision it brings to your woodworking projects!

Essential Materials and Tools for the DIY Router Table Project

Creating a router table for your table saw is a great way to expand the capabilities of your woodworking tools. Before you start this project, make sure you have the following essential materials and tools:

Materials:

Router plate: Choose a router plate that is compatible with your router. This will serve as the base for your table.
Plywood: Opt for a high-quality plywood that is at least 3/4 inch thick. This will be used to create the table surface.
Metal T-tracks: These tracks will be installed in the surface of the table to hold and guide the fence and other accessories.
Screws and bolts: You will need various sizes of screws and bolts to assemble the router table.
Wood glue: Use wood glue to strengthen the joints and ensure the stability of the table.
Clear finish: Apply a clear finish to protect the wood and enhance its appearance.

Tools:

Table saw: A table saw will be indispensable for cutting the plywood and other wood pieces for the router table.
Router: Choose a router that fits the router plate and has enough power for your woodworking needs.
Drill: You will need a drill to create holes for the screws and bolts.
Router bits: Invest in a set of router bits to perform various routing tasks.
Clamps: Clamps will be necessary to hold the pieces together while the glue dries.
Sanding tools: Use sandpaper or a sanding machine to smooth out the surfaces of the wood.
Measuring tools: A tape measure, ruler, and square will help you accurately measure and mark the wood.
Safety equipment: Always wear safety goggles, a dust mask, and ear protection while working with power tools.

Tips and Safety Precautions for Using a Router Table

A router table can be a versatile and powerful tool when used correctly, but it also poses certain risks if not operated with caution. Here are some important tips and safety precautions to keep in mind when using a router table:

1. Always wear safety goggles	Protect your eyes from flying debris and wood chips by wearing safety goggles at all times.
2. Use push sticks and featherboards	When routing small or narrow workpieces, use push sticks or featherboards to maintain control and keep your hands away from the router bit.
3. Secure the workpiece	Ensure that the workpiece is securely fastened to the table using clamps or other suitable methods. This will prevent it from moving or vibrating during operation.
4. Adjust the router bit height carefully	Make sure to adjust the router bit height slightly at a time and test the cut before making any further adjustments. This will help prevent kickback and ensure a clean and accurate cut.
5. Avoid routing freehand	Always use a fence or guide when routing to maintain straight and consistent cuts. Routing freehand can lead to uneven and unsafe results.
6. Keep your hands clear	Never place your hands or fingers near the router bit while it is spinning. Maintain a safe distance and use appropriate tools to control and manipulate the workpiece.
7. Work against the rotation	When routing, always move the workpiece against the rotation of the router bit. This helps to minimize the risk of kickback and ensures a smoother cut.
8. Disconnect power when making adjustments	Prior to making any adjustments or changing router bits, always disconnect the power to prevent accidental startup. This will reduce the risk of injury.

Remember, safety should always be your top priority when using power tools like a router table. Following these tips and precautions will help you work safely and efficiently, ensuring a successful woodworking experience.