Why dont dewalt make an 85mm circular saw

Dewalt is a renowned brand known for its high-quality power tools, but one question that often arises is why they don’t produce an 85mm circular saw. Circular saws are essential tools for woodworking and construction projects, allowing for efficient and precise cutting of various materials.

While Dewalt offers a wide range of circular saws, they typically come in standard sizes such as 165mm and 185mm. These sizes cater to the needs of most professionals and DIY enthusiasts, allowing them to tackle a wide range of cutting tasks.

However, some people may have specific requirements that call for a smaller size, such as an 85mm circular saw. This size is often sought after for tasks that require intricate and delicate cuts, particularly in fine woodworking or crafts.

So why doesn’t Dewalt produce an 85mm circular saw? There could be several reasons for this. One possibility is that the demand for such a specialized tool may not be high enough to justify its production. Dewalt, like any other company, needs to consider the market demand and profitability of a product before investing resources into its development and manufacturing.

Why Dewalt Doesn’t Produce 85mm Circular Saw

Limited Market Demand

One of the main reasons why Dewalt might not produce an 85mm circular saw is the limited market demand. Circular saws with larger blade sizes, such as 184mm or 235mm, are more commonly used in construction and woodworking projects. These larger blade sizes allow for deeper cuts and are preferred by professionals who work with thicker materials.

DEWALT 20V MAX Circular Saw, 6-1/2-Inch Blade, 460 MWO Engine, 0-50 Degree Bevel Capability, Bare Tool Only (DCS391B)
DEWALT 20V MAX Circular Saw, 6-1/2-Inch Blade, 460 MWO Engine, 0-50 Degree Bevel Capability, Bare Tool Only (DCS391B)
$159.00
$99.00
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On the other hand, an 85mm circular saw would have limited applications and appeal primarily to hobbyists or individuals working on smaller projects. The demand for such a product might not justify the cost and resources required for Dewalt to develop and produce it.

Competition and Marketing Strategy

Another factor to consider is the competition in the power tool market. Dewalt faces competition from other renowned brands that already offer 85mm circular saws. If the demand for this particular blade size is already being met by competitors, Dewalt might not see the need to enter this niche segment.

Dewalt’s marketing strategy may also play a role in their decision not to produce an 85mm circular saw. They may have identified other products or blade sizes that have higher profit margins or a larger potential customer base. By focusing their resources on these products, Dewalt can ensure a better return on investment.

Product Specialization

Dewalt is known for its specialization in creating high-quality tools for specific applications. By offering a wide range of circular saws with varying blade sizes, they cater to the specific needs of professionals in different industries.

However, producing an 85mm circular saw might be seen as a deviation from their specialization and dilute their brand image. Dewalt’s decision not to produce this particular blade size could be a strategic choice to maintain their focus on the products and blade sizes that they are known for.

DEWALT 20V MAX* Circular Saw, 6-1/2-Inch, Cordless, Tool Only (DCS565B)
DEWALT 20V MAX* Circular Saw, 6-1/2-Inch, Cordless, Tool Only (DCS565B)
$219.00
$111.57
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Amazon price updated: March 4, 2025 9:18 am

Conclusion

While Dewalt offers a comprehensive range of circular saws, their decision not to produce an 85mm circular saw can be attributed to various factors, including limited market demand, competition, marketing strategy, and product specialization. Understanding these factors helps shed light on why Dewalt may choose to prioritize other blade sizes and products in their lineup.

The Importance of Product Range

When it comes to power tools, having a wide range of options is essential for both the manufacturer and the consumer. This is why many brands, like Dewalt, strive to offer a diverse selection of tools to meet the needs of different projects and professionals.

Variety for Different Applications

One of the main reasons why Dewalt and other brands offer a wide product range is to cater to different applications. Construction, woodworking, and metalworking, for example, each require specific tools to get the job done effectively. By offering a variety of tool sizes and specifications, Dewalt ensures that professionals in different industries can find the right tool for their specific needs.

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While an 85mm circular saw may be useful for certain applications, Dewalt likely focuses on other sizes that are versatile and widely used. Their product range includes circular saws with various blade sizes such as 165mm or 184mm, which are more commonly used in construction and woodworking. This allows Dewalt to meet the demands of a larger customer base.

Meeting Customer Preferences

Another reason why product range is important is to meet customer preferences. Professionals and DIY enthusiasts often have their own preferences when it comes to brands, tool sizes, and features. By offering a diverse range of tools, Dewalt can better cater to the needs and preferences of its customers.

DEWALT ATOMIC 20V MAX* Circular Saw, 4-1/2-Inch, Tool Only (DCS571B)
DEWALT ATOMIC 20V MAX* Circular Saw, 4-1/2-Inch, Tool Only (DCS571B)
$159.00
$142.22
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Amazon price updated: March 4, 2025 9:18 am

For example, while some professionals might prefer a larger 85mm circular saw for certain tasks, others might favor a smaller and more compact saw for portability. By offering a range of sizes and specifications, Dewalt can provide options for professionals with different preferences and work requirements.

Furthermore, having a wide product range allows Dewalt to stay competitive in the market. If a brand fails to offer a variety of tools and options, they risk losing customers to competitors who do. Therefore, it is crucial for Dewalt and other brands to constantly review and expand their product range to meet the ever-changing needs and preferences of their customers.

In conclusion, the importance of product range cannot be overstated. For Dewalt, offering a wide array of tools ensures that they can meet the needs of professionals in various industries and preferences. This approach allows them to stay ahead in the market and maintain customer satisfaction.

The decision by Dewalt, a leading power tool manufacturer, to not produce an 85mm circular saw may seem puzzling to some, but it is likely a response to consumer demand and market trends. Companies like Dewalt are constantly analyzing the needs and preferences of their customers to develop products that cater to the current market demand.

One possible reason for the absence of an 85mm circular saw in Dewalt’s product lineup is that there may not be a strong demand for such a tool. Market research may have indicated that the majority of consumers prefer circular saws with different blade sizes, such as those in the 6.5-inch or 7.25-inch range. By focusing their resources on producing circular saws with more popular blade sizes, Dewalt can better meet the needs of the majority of their target customers.

DEWALT 20V MAX 7-1/4-Inch Cordless Circular Saw with Brake, Bare Tool Only (DCS570B)
DEWALT 20V MAX 7-1/4-Inch Cordless Circular Saw with Brake, Bare Tool Only (DCS570B)
$249.00
$195.00
Amazon.com
Amazon price updated: March 4, 2025 9:18 am

Additionally, market trends play a significant role in shaping a company’s product offerings. The power tool industry is constantly evolving, with new technologies and innovations driving customer preferences. Dewalt may have determined that there are other emerging trends in the power tool market that are more advantageous to pursue, such as cordless or brushless tools.

It’s important to note that Dewalt’s decision not to produce an 85mm circular saw does not necessarily mean that the company is ignoring customer feedback or needs. Rather, it suggests that the market demand and trends do not align with the introduction of such a product at this time. Dewalt’s commitment to customer satisfaction and innovation remains strong, as evidenced by their extensive product range and ongoing product development efforts.

In conclusion

Consumer demand and market trends drive the decisions made by power tool manufacturers like Dewalt. By analyzing consumer preferences and market trends, companies can develop products that cater to the needs of the majority of their target customers. While the absence of an 85mm circular saw in Dewalt’s product lineup may be disappointing to some, it is likely a reflection of current market demand and emerging industry trends.

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Biased towards Standard Sizes

One possible reason why Dewalt doesn’t manufacture an 85mm circular saw could be due to a bias towards standard sizes. In the power tool industry, there are certain standard sizes that have become widespread and widely accepted. These standard sizes allow for easier compatibility and interchangeability of accessories and components.

By adhering to standard sizes, manufacturers like Dewalt can ensure that their products are versatile and can be used with a wide range of other tools and accessories on the market. It also makes it easier for customers to find replacement parts or accessories that fit their tools without much hassle.

Another factor to consider is market demand. Manufacturers like Dewalt typically design and produce tools based on market demand and customer needs. If there is not enough demand for an 85mm circular saw, it may not be a financially viable option for Dewalt to invest in its development and production.

Benefits of Standard Sizes

The use of standard sizes in the power tool industry offers several benefits. It allows for easier compatibility and interchangeability between different tools and accessories from various manufacturers. This can save time and effort for both professionals and DIY enthusiasts who may need to switch between different tools for different tasks.

Standard sizes also facilitate the availability of replacement parts and accessories in the market. Having standardized components means that customers can easily find compatible parts or accessories for their tools, whether it be a blade, a battery, or a guide rail, without being limited to a specific brand or model. This promotes healthy competition among manufacturers and gives customers more options to choose from.

Moreover, standard sizes can also lead to cost savings. Manufacturers can produce components in bulk, resulting in economies of scale. This can potentially reduce production costs and subsequently lower the price of the tools for customers.

In conclusion, Dewalt’s decision not to make an 85mm circular saw may be influenced by a bias towards standard sizes in the power tool industry. Adhering to standard sizes offers benefits such as easier compatibility, availability of replacement parts, and potential cost savings. Understanding the market demand and customer needs are also important factors that influence a manufacturer’s decisions on product development.

Technical Limitations and Manufacturing Costs

There are several reasons why Dewalt may not produce an 85mm circular saw, including technical limitations and manufacturing costs.

Firstly, the size of the blade in a circular saw is directly related to the power and torque required to cut through different materials. An 85mm blade would require a smaller motor and potentially compromise the cutting capabilities of the saw.

Additionally, the size of the blade affects the overall balance and weight distribution of the saw. A smaller blade might result in an unbalanced and less stable tool, making it unsafe to use. Dewalt prioritizes the safety and reliability of their products, and therefore may choose not to develop a saw with a smaller blade size.

In terms of manufacturing costs, producing a new model of circular saw with an 85mm blade would require investment in new tooling and machinery. Designing and manufacturing a smaller blade size would likely involve additional research and development costs. These costs would need to be justified by the market demand for such a specific blade size.

Technical Limitations Manufacturing Costs
Power and torque requirements New tooling and machinery
Balance and stability Research and development costs
Safety and reliability concerns Market demand

Specialized Applications and Target Audience

While it may seem puzzling at first as to why Dewalt does not offer an 85mm circular saw in their product lineup, a closer examination of the specialized applications and target audience provides some insight.

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The absence of an 85mm circular saw from Dewalt’s offerings suggests that their product range is tailored to specific industries and applications. Dewalt’s current lineup caters to a wide range of cutting needs, including woodworking, construction, and metalworking. However, an 85mm circular saw may be more suited for niche applications that fall outside Dewalt’s primary target audience.

One possible reason for this omission is that an 85mm circular saw is commonly used for fine woodworking, precision cutting, and intricate detailing. These applications often require a level of accuracy and delicacy that may not be the main focus of Dewalt’s existing product range. By concentrating on larger, more robust saws, Dewalt can align better with their core target audience who prioritizes efficiency and power over intricate woodworking tasks.

Another aspect to consider is the cost-effectiveness of producing and marketing an 85mm circular saw. Developing and manufacturing a specialized tool like this requires significant resources and investment. Dewalt may have determined that the demand for an 85mm circular saw does not justify the expenses associated with its production and marketing efforts. This decision is likely based on market research and analysis of customer needs and preferences.

Conclusion

Although Dewalt does not currently offer an 85mm circular saw, this omission can be attributed to their focus on specialized applications and target audience. By tailoring their product range to industries such as woodworking, construction, and metalworking, Dewalt can cater to the needs of their core customers who value efficiency and power. While there may be a market for an 85mm circular saw, it appears that Dewalt has made a strategic decision to prioritize other saw sizes and applications in their product lineup.

Competitive Landscape and Industry Standards

When it comes to circular saws, there are several brands that dominate the market, such as Makita, Bosch, and Milwaukee. Dewalt, a well-known and reputable brand in the power tool industry, offers a wide range of circular saws in various sizes and power options. However, despite their extensive product lineup, Dewalt does not currently manufacture an 85mm circular saw.

The lack of an 85mm circular saw in Dewalt’s product range may be due to several reasons. One possible explanation is that the demand for an 85mm circular saw may not justify the investment needed for research, development, and production. Dewalt, like any other company, needs to carefully consider the potential market size and profitability of introducing a new product.

Another factor that may influence Dewalt’s product offerings is industry standards and trends. It is possible that the 85mm size is not as commonly used or demanded in the professional woodworking and construction industries. Companies like Dewalt often prioritize the development of products that cater to the needs of their target audience and are in line with existing industry standards and practices.

Despite the absence of an 85mm circular saw from Dewalt, the brand still remains highly competitive in the circular saw market. Their existing product line offers a range of sizes and power options, allowing users to find a suitable circular saw for their specific needs. Dewalt’s reputation for quality and durability also contributes to their strong standing in the industry.

Conclusion

While Dewalt does not currently offer an 85mm circular saw, they continue to be a major player in the circular saw market. Competition from other reputable brands and industry standards may have influenced their product offerings. However, Dewalt’s strong reputation and diverse range of circular saw options ensure that customers can find a suitable tool for their projects.

Mark Stevens
Mark Stevens

Mark Stevens is a passionate tool enthusiast, professional landscaper, and freelance writer with over 15 years of experience in gardening, woodworking, and home improvement. Mark discovered his love for tools at an early age, working alongside his father on DIY projects and gradually mastering the art of craftsmanship.

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