How to change a broken shovel handle

A shovel is an essential tool for any gardening or landscaping project. However, over time, the handle of a shovel can become worn out or even break. Instead of buying a new shovel, you can easily replace the broken handle yourself. In this article, we will guide you step by step on how to change a broken shovel handle.

Step 1: Gather the necessary tools and materials.

Before starting the handle replacement process, make sure you have all the required tools and materials on hand. You will need a new handle, a hammer, a drill with appropriate bits, a pencil, a tape measure, sandpaper, and some wood glue.

Step 2: Remove the broken handle.

First, lay the shovel on a flat surface and secure it firmly. Use a hammer to knock out the remaining piece of the broken handle from the shovel head. Once the broken handle is removed, clean any debris or splinters from the shovel head to create a smooth surface.

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Step 3: Measure and cut the new handle.

Using a tape measure, measure the length of the shovel head to determine the appropriate length for the new handle. Mark the measurement on the new handle with a pencil. Then, using a saw, cut the new handle to the desired length. Ensure that the end of the handle is cut at a slight angle for easier insertion into the shovel head.

Step 4: Attach the new handle.

Apply some wood glue to the end of the new handle and insert it into the shovel head. Use a drill to make a pilot hole in the handle. This will prevent the wood from splitting when you attach the handle with screws. Secure the handle by drilling screws through the shovel head and into the handle.

Step 5: Finishing touches.

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Once the handle is securely attached, use sandpaper to smooth out any rough edges and give the handle a polished look. Wipe away any excess glue and allow it to dry completely.

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By following these simple steps, you can easily change a broken shovel handle and continue using your shovel for all your gardening and landscaping needs.

Step 1: Gather the necessary tools

Before you begin replacing a broken shovel handle, it’s important to gather all the necessary tools to ensure a smooth and efficient process. Having the right tools on hand will make the task much easier and save you time in the long run.

Here’s a list of tools you’ll need:

Tools

Description

Screwdriver A screwdriver will be needed to remove any screws or bolts holding the old handle in place.
Pliers Pliers will be necessary to grip and remove any nails, staples, or other fasteners securing the old handle.
Drill If the handle is secured with a screw or bolt, a drill may be needed to remove it.
Hammer A hammer will be useful if you need to remove any stubborn nails or pins from the handle.
New shovel handle Make sure you have a replacement shovel handle that matches the size and style of your broken handle.
Sandpaper You may need sandpaper to smooth out any rough edges on the new handle or make minor adjustments for a proper fit.
Wood glue If the new handle needs to be glued into place, make sure you have wood glue that is strong and suitable for outdoor use.

By having all these tools prepared and easily accessible, you’ll be ready to start the process of changing a broken shovel handle without any unnecessary delays.

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Step 2: Remove the old handle

Before you can replace the broken handle of your shovel, you’ll need to remove the old one. Here’s how to do it:

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Gather the necessary tools

To remove the old handle, you’ll need a few tools:

  • A screwdriver or pry bar
  • A hammer
  • A pair of pliers
  • A wooden wedge (optional)

1. Loosen the fastening hardware

Your shovel handle is likely held in place by some type of fastening hardware, such as screws or rivets. Use a screwdriver or pry bar to loosen and remove any screws or other fasteners. If the fasteners are tight or difficult to remove, you can tap them lightly with a hammer to loosen them.

2. Remove the old handle

Once the fastening hardware is removed, you can now pull out the old handle from the shovel head. You may need to wiggle it back and forth or use pliers to get a good grip on the handle for easier removal. If the handle is still stuck, you can use a wooden wedge to create leverage and pry it out.

Be careful not to damage the shovel head or yourself during this process. If the handle is stubborn and won’t come out easily, apply some lubricating oil to loosen it.

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With the old handle removed, you can now proceed to the next step of replacing it with a new one.

Step 3: Prepare the new handle

Before attaching the new handle to your shovel, you’ll need to prepare it properly. Follow these steps:

  1. Measure and cut

    Measure the length of the broken handle and use a saw to cut the new handle to the same length. Make sure to cut it straight and even.

  2. Remove any sharp edges

    After cutting the handle, use sandpaper to smooth out any rough edges. This will prevent splinters and provide a better grip.

  3. Taper the end

    Using a knife or a rasp, taper the end of the handle that will be inserted into the shovel’s socket. This will make it easier to fit the handle into the socket.

  4. Apply a protective finish

    To protect the new handle from moisture and extend its lifespan, you can apply a protective finish. This can be a coat of varnish, paint, or a wood sealer. Allow the finish to dry completely before proceeding.

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By following these steps, you’ll ensure that your new handle is properly prepared and ready to be attached to your shovel.

Step 4: Attach the new handle

Once you have removed the old handle, you can now proceed to attach the new handle to the shovel head. Follow these steps to ensure a secure attachment:

Materials you will need:

  • A new shovel handle
  • A hammer
  • A screwdriver

Instructions:

  1. Insert one end of the new handle into the opening at the top of the shovel head.
  2. Tap the end of the handle gently with a hammer to begin securing it in place.
  3. Continue hammering the handle into the opening until it is tightly fitted.
  4. Use a screwdriver to tighten any screws or bolts that may be included with the new handle for added stability.
  5. Ensure that the handle is straight and aligned with the shovel head.

It is important to properly attach the new handle to ensure the shovel is safe and sturdy during use. Test the handle by giving it a few gentle shakes to make sure it is securely attached before using the shovel.

Tip: Before attaching the new handle, you may want to apply some wood glue to the end of the handle for extra security. Allow the glue to dry completely before using the shovel.

Mark Stevens
Mark Stevens

Mark Stevens is a passionate tool enthusiast, professional landscaper, and freelance writer with over 15 years of experience in gardening, woodworking, and home improvement. Mark discovered his love for tools at an early age, working alongside his father on DIY projects and gradually mastering the art of craftsmanship.

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