How To Make A Chisel Roll

If you’re a woodworker or a DIY enthusiast, having a proper storage solution for your chisels is essential. A chisel roll is a great way to keep your tools organized, protected, and easily accessible. It also makes it more convenient to transport your chisels to and from your workshop or job site. Plus, making a chisel roll yourself allows you to customize it to your specific needs and preferences.

To make a chisel roll, you’ll need a few basic materials and tools. You’ll need a durable fabric or leather, a thread and needle, a measuring tape, and a pair of scissors. Optional materials include a ruler, fabric marker, and buttons or snaps for closures.

Start by measuring the length and width of your chisels to determine the size of your chisel roll. Add an extra inch or two to the width measurements to allow for ease of rolling and to provide some space between the chisels. Then, cut the fabric or leather to the desired size, adding a few extra inches for the flap that will fold over the chisels.

Next, fold the fabric or leather in half lengthwise, with the right sides facing each other. Use a sewing machine or hand stitch along the two open sides, ensuring to leave the top open for inserting the chisels. If desired, you can reinforce the stitches by going over them a second time. Once the sides are stitched, turn the roll right side out.

Step-by-Step Guide on Making a Chisel Roll

Creating a chisel roll is an easy and practical way to organize and store your chisels. With just a few materials and some basic sewing skills, you can make a chisel roll that will keep your tools protected and easy to access.

424-P Bevel Edge Chisel Set in Roll, 6 Piece
424-P Bevel Edge Chisel Set in Roll, 6 Piece
$107.32
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Materials Needed:

  • Fabric (choose a durable and thick fabric like canvas or denim)
  • Measuring tape or ruler
  • Scissors
  • Thread
  • Sewing machine or needle
  • Velcro or buttons
  • Pins

Step 1: Determine the Size

Measure the length and width of your chisels. Account for any handles or protrusions. Add an extra inch to each measurement to allow for seam allowance.

Step 2: Cut the Fabric

Using the measurements from step 1, cut a rectangular piece of fabric that is double the width and length of your chisels. This will ensure there is enough space to fold over the fabric and create pockets for the chisels.

Step 3: Sew Pockets

Fold the fabric in half lengthwise and mark lines with pins to create equally sized pockets for each chisel. Use a sewing machine or needle and thread to sew along the marked lines, holding the fabric in place and creating the pockets.

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Step 4: Attach Closure

Decide if you want to use velcro or buttons to secure the chisel roll. Sew the chosen closure option onto the top edge of the fabric, making sure it aligns with the opposite side when folded.

Step 5: Fold and Secure

Fold the fabric in half lengthwise, with the pockets on the inside. Roll up the fabric tightly, making sure the closures align and secure the roll.

Roughneck ROU31973 Cold Chisel Set - 3 Piece Including: 16x200mm, 19x250mm, 25x300mm With Canvas Tool Roll
Roughneck ROU31973 Cold Chisel Set - 3 Piece Including: 16x200mm, 19x250mm, 25x300mm With Canvas Tool Roll
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Amazon price updated: October 14, 2024 6:54 pm

Your chisel roll is now complete! You can store your chisels by sliding them into the fabric pockets and rolling up the chisel roll. This will protect your chisels from damage and make them easily transportable for use at different locations. Enjoy your organized workshop!

Choosing the Right Fabric

When making a chisel roll, one of the most important aspects to consider is the fabric you will use. The right fabric can ensure the durability and functionality of your chisel roll. Here are some factors to consider when choosing the fabric:

1. Durability

The fabric you choose should be strong and durable to withstand the wear and tear of regular use. Look for fabrics that are made of sturdy materials such as canvas or heavy-duty cotton. These fabrics can withstand the pressure exerted by the chisels and protect them from damage.

2. Ease of Cleaning

It’s important to choose a fabric that can be easily cleaned, as chisels can be oily or covered in sawdust. Fabrics that can be washed or wiped clean are ideal for maintaining the cleanliness of your chisel roll. Consider fabrics that are water-resistant or have a stain-resistant finish for added convenience.

3. Padded or Non-Padded

Decide whether you want a chisel roll with padding or without. Padded rolls provide extra protection for your chisels, preventing them from bumping into each other and getting damaged. Non-padded rolls are more lightweight and easier to roll up, making them a good choice for portability.

Starrett Extra-Long Brass Drive Pin Punch Set with Knurled Grip and Fabric Pouch - 8" Length, 1/8", 3/16",1/4", 5/16", 3/8" Punch Diameter, Set of 4 - SB248Z
Starrett Extra-Long Brass Drive Pin Punch Set with Knurled Grip and Fabric Pouch - 8" Length, 1/8", 3/16",1/4", 5/16", 3/8" Punch Diameter, Set of 4 - SB248Z
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$58.35
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4. Design and Aesthetics

Choose a fabric that matches your personal style and preferences. Look for fabrics with appealing patterns or colors that you enjoy. Aesthetics are important when it comes to creating a chisel roll that you will enjoy using and showing off.

By considering these factors and choosing the right fabric, you can create a chisel roll that is not only functional but also aesthetically pleasing and durable.

Measuring and Cutting the Fabric

Before you start making your chisel roll, you’ll need to measure and cut the fabric to the appropriate size. This step is crucial to ensure that your chisel roll turns out functional and aesthetically pleasing.

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Gathering the Materials

To begin, gather all the materials you’ll need for this step:

  • Measuring tape
  • Fabric of your choice
  • Fabric scissors
  • Straight pins
  • Iron
  • Ironing board or flat surface

Measuring the Fabric

Start by measuring the length and width of your longest chisel. Add a few extra inches to each measurement to allow for seam allowances and ease of use.

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Mayhew Tools 66004 Hollow Punch, 16-Piece Set, Black
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Next, use the measuring tape to mark the measurements on the fabric. Make sure to use a fabric marker or chalk that is easily visible but can be removed later.

Cutting the Fabric

Using fabric scissors, carefully cut along the marked lines. Take your time to ensure clean and straight edges.

Remember to be precise when cutting the fabric, as any deviations could affect the final fit and functionality of your chisel roll.

Once you’re done cutting, remove any stray thread or fabric debris from the edges.

Tip: If you’re using a patterned fabric, make sure to align the pattern correctly before cutting.

With the fabric measured and cut, you’re now ready to proceed to the next step of creating your chisel roll.

Sewing and Assembling the Chisel Roll

Once you have gathered all the necessary materials and measured out the pockets for your chisels, it’s time to start sewing and assembling the chisel roll. Here is a step-by-step guide to help you along the way:

1. Start by sewing the back panel

Take the fabric cut for the back panel of your chisel roll and fold it in half, right sides together. Pin the edges together to keep them in place and then sew along the three sides, leaving the top edge open. Make sure to backstitch at the beginning and end of each seam for added strength.

2. Sew the pockets

Now it’s time to sew the pockets for your chisels. Take the fabric cut for the pocket section and fold it in half lengthwise. Depending on the size of your chisels, divide the fabric into equal sections and mark them with pins or fabric chalk. Sew along the marked lines, backstitching at the beginning and end to secure the stitches. This will create individual pockets for each chisel.

3. Attach the pockets to the back panel

Once the pockets are sewn, place the pocket section on top of the back panel, aligning the raw edges. Pin the two pieces together to hold them in place and then sew along the raw edges, backstitching at the beginning and end for durability.

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4. Add a closure

To keep your chisels secure in the roll, you’ll need to add a closure. This can be a piece of elastic, a length of ribbon, or even a snap fastener. Sew or attach the closure to the top edge of the chisel roll so that it can be easily fastened and unfastened.

Once you have completed these steps, your chisel roll is ready to use! Simply slide your chisels into the pockets and roll up the fabric, securing it with the closure. Now you have a convenient and organized way to store and transport your chisels for all your woodworking projects.

Adding the Finishing Touches

Once you have sewn all the pockets and flaps, it’s time to add some final touches to your chisel roll to make it both functional and stylish.

1. Reinforcing the bottom

One important step is to reinforce the bottom of the chisel roll to make it more durable. You can achieve this by adding an extra layer of heavy-duty fabric or using fabric interfacing. Sew this layer to the bottom of the roll before proceeding to the next step.

2. Adding a securing strap

To keep your chisels securely in place when the roll is rolled up, you can add a securing strap. Cut a strip of fabric about 1 inch wide and 15 inches long. Fold it in half lengthwise and sew the open edges together, leaving both ends open. Attach one end of the strap to the middle of the roll, and sew a button or hook-and-loop fastener to the other end to act as a closure.

Note: Be sure to position the strap in a way that won’t interfere with the chisels when they are inserted into the pockets.

3. Embellishing the roll (optional)

If you want to add a personal touch, you can embellish your chisel roll with decorative elements. This could be a leather patch with your name or initials, a decorative stitch pattern, or a small embroidered design. Use your creativity to make your chisel roll unique and reflect your style.

Finally, give your chisel roll a good press with an iron to smooth out any wrinkles and make it look professional. Now you’re ready to use your handmade chisel roll to organize and protect your valuable chisels during transportation or storage.

Mark Stevens
Mark Stevens

Mark Stevens is a passionate tool enthusiast, professional landscaper, and freelance writer with over 15 years of experience in gardening, woodworking, and home improvement. Mark discovered his love for tools at an early age, working alongside his father on DIY projects and gradually mastering the art of craftsmanship.

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